Peter C. Colter

High-efficiency space and terrestrial multijunction solar cells through bandgap control in cell structures

Using the energy bandgap of semiconductors as a design parameter is critically important for achieving the highest efficiency multijunction solar cells. The bandgaps of lattice-matched semiconductors that are most convenient to use are rarely those which would result in the highest theoretical efficiency. For both the space and terrestrial solar spectra, the efficiency of 3-junction GaInP/GaAs/Ge solar cells can be increased by a lower bandgap middle cell, as for GaInAs middle cells, as well as by using higher bandgap top cell materials. Wide-bandgap and indirect-gap materials used in parasitically absorbing layers such as tunnel junctions help to increase transmission of light to the active cell layers beneath. Control of bandgap in such cell structures has been instrumental in achieving solar cell efficiencies of 29.7% under the AMO space spectrum (0.1353 W/cm/sup 2/, 28/spl deg/C) and 34% under the concentrated terrestrial spectrum (AM1.5G, 150-400 suns, 25/spl deg/C), the highest yet achieved for solar cells built on a single substrate.

Next-generation, high-efficiency III-V multijunction solar cells

Next-generation solar cell approaches such as AlGaInP/GaAs/GaInNAs/Ge 4-junction cells, lattice-mismatched GaInP/GaInAs/Ge, concentrator cells, and improved 3-junction device structures hold the promise of greater efficiency than even todays highly successful multijunction cells. Wide-bandgap tunnel junctions, improved heterointerfaces, and other device structure improvements have resulted in several record-efficiency GaInP/GaAs/Ge cell results. Triple-junction (3J) cells grown in this work have demonstrated 29.3% efficiency for space (AMO, 1 sun). Space concentrator 3J cells have efficiency up to 30.0% at low concentration (AMO, 7.6 suns), and terrestrial concentrator cells grown at Spectrolab and processed at NREL have reached 32.3% (AM1.5D, 440 suns).

Metamorphic GaInP/GaInAs/Ge solar cells

High-efficiency, metamorphic multijunction cells have been fabricated by growing GaInP/GaInAs subcells that are lattice-mismatched to an active Ge substrate, resulting in GaInP/GaInAs/Ge 3-junction (3J) cells. The efficiency dependence of this 3J cell on lattice-constant of the top two cells and on sublattice ordering in the GaInP top cell is presented. A variety of composition-graded buffers have been explored through X-ray diffraction reciprocal space mapping to measure strain in the cell layers, and transmission electron microscopy to minimize misfit and threading dislocations. Quantum efficiency is measured for metamorphic 1.3-eV Ga/sub 0.92/In/sub 0.08/As (8%-ln GaInAs) cells and 1.75-eV Ga/sub 0.43/In/sub 0.57/P cells grown on a Ge substrate, as well as for the 3J cell based on 4%-in GaInAs. Three-junction Ga/sub 0.43/In/sub 0.57/P/Ga/sub 0.92/In/sub 0.08/As/Ge cells with 0.50% lattice-mismatch to the Ge substrate are measured to have AMO efficiency of 27.3% (0.1353 W/cm/sup 2/, 28/spl deg/C), similar to high-efficiency, conventional GaInP/GaAs/Ge 3-junction cells based on the GaAs lattice constant.

High-voltage, low-current GaInP/GaInP/GaAs/GaInNAs/Ge solar cells

Four-junction GaInP/GaAs/GaInNAs/Ge solar cells are a widely-pursued route toward AM0 efficiencies of 35% and above, and terrestrial efficiencies of up to 40%. Extensive research into the new material system of GaInNAs has so far yielded subcells with AM0 current densities far below the /spl sim/17 mA/cm/sup 2/ needed to current match the other subcells in the stack. A new multijunction structure, a 5-junction GaInP/GaInP/GaAs/GaInNAs/Ge cell, divides the solar spectrum more finely in order to relax this current matching requirement, by using an optically thin, high-bandgap GaInP top subcell, with an additional thick, low-bandgap GaInP subcell beneath it, in combination with a GaInNAs subcell. In this way, the 5-junction cell design allows the practical use of GaInNAs subcells to increase the efficiency of multijunction cells. Light I-V and external quantum efficiency measurements of the component subcells of such 5-junction cells are discussed. Experimental results are presented for the first time on GaInP/GaInP/GaAs/GaInNAs/Ge cells with the top four junctions active, with measured V/sub oc/ of 3.90 V.

Fabrication of high efficiency, III-V multi-junction solar cells for space concentrators

High-efficiency multijunction cells have been fabricated for use in space concentrator modules at concentrations of 8-15 suns. Modeling and optimization efforts to modify Spectrolabs 1-sun cells for use at concentration are described. An experimental population of 200 cells of 3.5 cm/sup 2/ aperture area (4.2 cm/sup 2/ total area) grown using a variety of conditions had an average efficiency of 29.6% at 8 suns AMO. This population included several cells which exceeded 31% aperture area efficiency and 32% active area efficiency. A Spectrolab cell was measured in ENTECHs mini-concentrator module (at approximately 8 suns) with a combined lens/cell mini-module efficiency of 30.8% under outdoor sunlight, which-is, to our knowledge, the first time the 30% barrier has been broken for such a module.

Multijunction solar cells with subcell materials highly lattice-mismatched to germanium

The performance of a series of metamorphic GaInP and GaInAs solar cells grown on Ge with lattice-mismatch ranging from 0% to 2.4% is reported, with emphasis on device structures with 0.5% and 1.6% mismatch. Dual-junction cells with moderately lattice-mismatched (0.2% and 0.5%) structures have already reached electrical performance comparable to lattice-matched devices, at about 26% efficiency under AM0, 1-sun condition. Development efforts to date on highly lattice-mismatched (1.6% mismatch) structures have resulted in 22.6% efficiency dual-junction cells, with many improvements still possible. Spectral response measurements reveal excellent quantum efficiency (QE) for metamorphic GaInP and GaInAs materials, with a measured internal QE of over 90%. The offsets between the bandgap voltage (E/sub g//q) and the open-circuit voltage (V/sub OC/) of GaInP and GaInAs metamorphic cells were kept below 550 mV and 450 mV, respectively. Experimental results indicate that lattice-mismatched GalnP/GalnAs dual-junction cells can achieve higher energy conversion efficiency than lattice-matched GaInP/GaInAs dual-junction solar cells.

Ultra triple-junction high-efficiency solar cells

Solar cells suitable for the space environment must combine high-efficiency, high energy density, and radiation hardness in a manufacturable design. As improvement in one performance parameter usually results in degradation in one or more of the remaining parameters, careful optimization is required to enhance overall performance. The ultra triple-junction cell developed builds upon the established success of the fully qualified improved triple-junction cell currently in production. In the ultra triple-junction cell configuration, improved robustness and efficiency after radiation exposure augment a cell design expected to deliver 28% beginning-of-life efficiency in production.

The ultra triple-junction cell: high-efficiency solar cell for space applications

Solar cells suitable for the space environment must combine high efficiency, high energy density, and radiation hardness in a manufacturable design. As improvement in one performance parameter usually results in degradation in one or more of the remaining parameters, careful optimization is required to enhance overall performance. The ultra triple-junction cell developed by Spectrolab builds upon the established success of the fully qualified improved triple-junction cell currently in production. In the ultra triple-junction cell configuration, improved robustness and efficiency after radiation exposure augment a cell design that is expected to deliver 28% beginning-of-life efficiency in production.