Peter Kubis

High-performance ternary organic solar cells with thick active layer exceeding 11% efficiency

We present a novel ternary organic solar cell with an uncommonly thick active layer (∼300 nm), featuring thickness invariant charge carrier recombination and delivering 11% power conversion efficiency (PCE). A ternary blend was used to demonstrate photovoltaic modules of high technological relevance both on glass and flexible substrates, yielding 8.2% and 6.8% PCE, respectively.

Highly efficient, large area, roll coated flexible and rigid OPV modules with geometric fill factors up to 98.5% processed with commercially available materials

Highly efficient, large area OPV modules achieving full area efficiencies of up to 93% of the reference small area cells are reported. The way to a no-loss up-scaling process is highlighted: photoelectrical conversion efficiencies of 5.3% are achieved on rigid modules and of 4.2% on flexible, roll coated ones, employing a commercially available photoactive material. Exceptionally high geometric fill factors (98.5%), achieved via structuring by ultrashort laser pulses, with interconnection widths below 100 μm are demonstrated.

Flexible organic tandem solar modules with 6% efficiency: combining roll-to-roll compatible processing with high geometric fill factors

Organic solar cell technology bears the potential for high photovoltaic performance combined with truly low-cost, high-volume processing. Here we demonstrate organic tandem solar modules on flexible substrates fabricated by fully roll-to-roll compatible processing at temperatures <70 °C. By using ultrafast laser patterning we considerably reduced the “dead area” of the modules and achieved geometric fill factors beyond 90%. The modules revealed very low interconnection-resistance compared to the single tandem cells and exhibited a power conversion efficiency of up to 5.7%. Bending tests performed on the modules suggest high mechanical resilience for this type of device. Our findings inform concrete steps towards high efficiency photovoltaic applications on curved, foldable and moving surfaces.

Fully Solution-Processing Route toward Highly Transparent Polymer Solar Cells

We report highly transparent polymer solar cells using metallic silver nanowires (AgNWs) as both the electron- and hole-collecting electrodes. The entire stack of the devices is processed from solution using a doctor blading technique. A thin layer of zinc oxide nanoparticles is introduced between photoactive layer and top AgNW electrode which plays decisive roles in device functionality: it serves as a mechanical foundation which allows the solution-deposition of top AgNWs, and more importantly it facilitates charge carriers extraction due to the better energy level alignment and the formation of ohmic contacts between the active layer/ZnO and ZnO/AgNWs. The resulting semitransparent polymer:fullerene solar cells showed a power conversion efficiency of 2.9%, which is 72% of the efficiency of an opaque reference device. Moreover, an average transmittance of 41% in the wavelength range of 400-800 nm is achieved, which is of particular interest for applications in transparent architectures.

Solution-processed parallel tandem polymer solar cells using silver nanowires as intermediate electrode.

Tandem architecture is the most relevant concept to overcome the efficiency limit of single-junction photovoltaic solar cells. Series-connected tandem polymer solar cells (PSCs) have advanced rapidly during the past decade. In contrast, the development of parallel-connected tandem cells is lagging far behind due to the big challenge in establishing an efficient interlayer with high transparency and high in-plane conductivity. Here, we report all-solution fabrication of parallel tandem PSCs using silver nanowires as intermediate charge collecting electrode. Through a rational interface design, a robust interlayer is established, enabling the efficient extraction and transport of electrons from subcells. The resulting parallel tandem cells exhibit high fill factors of ∼60% and enhanced current densities which are identical to the sum of the current densities of the subcells. These results suggest that solution-processed parallel tandem configuration provides an alternative avenue toward high performance photovoltaic devices.

Organic and perovskite solar modules innovated by adhesive top electrode and depth-resolved laser patterning

We demonstrate an innovative solution-processing fabrication route for organic and perovskite solar modules via depth-selective laser patterning of an adhesive top electrode. This yields unprecedented power conversion efficiencies of up to 5.3% and 9.8%, respectively. We employ a PEDOT:PSS–Ag nanowire composite electrode and depth-resolved post-patterning through beforehand laminated devices using ultra-fast laser scribing. This process affords low-loss interconnects of consecutive solar cells while overcoming typical alignment constraints. Our strategy informs a highly simplified and universal approach for solar module fabrication that could be extended to other thin-film photovoltaic technologies.

Highly efficient, large area, roll coated flexible and rigid solar modules: Design rules and realization

Large area, roll-to-roll printed solar modules are presented in literature with power conversion efficiencies (PCE) well below zero solar cells produced in the lab. Here we show how to design a proper layout to minimize the electrical losses and how to evaluate optical losses induced by the substitution of the sputtered/evaporated electrodes with solution processable ones. Highly efficient, large area, roll-produced solar modules are then shown, achieving PCEs above 4.2% on total area on flexible and of 5.3% on glass substrates. A record-breaking geometric fill factor of 98.5% is demonstrated, thanks to ultra-fast laser structuring.

P3HT: non-fullerene acceptor based large area, semi-transparent PV modules with power conversion efficiencies of 5%, processed by industrially scalable methods

The transfer from poly-3hexylthiophene (P3HT) based fullerene free organic photovoltaic (OPV) lab cells with IDTBR (rhodanine-benzothiadiazole-coupled indacenodithiophene) as acceptor material to fully solution processed roll-to-roll (R2R) compatible modules is reported. The developed R2R process is fully compatible with industrial requirements as it uses exclusively non-hazardous solvents. The combination of optimized ink formulation, module layout, and processing affords efficiencies of 5% on 60 cm2 total module area.

Assessing the accuracy of imaging techniques for defect characterization on thin film solar cells

Imaging methods are an essential tool for improving processing of solar cells. Unfortunately, it is difficult to validate the imaging methods in detail. One focus of our work was to establish an approach by which one can assess the accuracy of the determination of the influence of defects via imaging on CIGS solar cells. The method is, however, not restricted to CIGS and should be easily transferable to other solar cell types, in particular other thin film technologies. The benefit of such a method is the possibility to validate and optimize imaging techniques and, in turn, improving tools to optimize solar cell material and processing of solar cells.

Flexible organic tandem solar modules: a story of up-scaling

The competition in the field of solar energy between Organic Photovoltaics (OPVs) and several Inorganic Photovoltaic technologies is continuously increasing to reach the ultimate purpose of energy supply from inexpensive and easily manufactured solar cell units. Solution-processed printing techniques on flexible substrates attach a tremendous opportunity to the OPVs for the accomplishment of low-cost and large area applications. Furthermore, tandem architectures came to boost up even more OPVs by increasing the photon-harvesting properties of the device. In this work, we demonstrate the road of realizing flexible organic tandem solar modules constructed by a fully roll-to-roll compatible processing. The modules exhibit an efficiency of 5.4% with geometrical fill factors beyond 80% and minimized interconnection-resistance losses. The processing involves low temperature (<70 °C), coating methods compatible with slot die coating and high speed and precision laser patterning.