Phillip B. Abel

Evaluation of MEMS materials of construction for implantable medical devices

Medical devices based on microelectro-mechanical systems (MEMS) platforms are currently being proposed for a wide variety of implantable applications. However, biocompatibility data for typical MEMS materials of construction and processing, obtained from standard tests currently recognized by regulatory agencies, has not been published. Likewise, the effects of common sterilization techniques on MEMS material properties have not been reported. Medical device regulatory requirements dictate that materials that are biocompatibility tested be processed and sterilized in a manner equivalent to the final production device. Material, processing, and sterilization method can impact the final result. Six candidate materials for implantable MEMS devices, and one encapsulating material, were fabricated using typical MEMS processing techniques and sterilized. All seven materials were evaluated using a baseline battery of ISO 10993 physicochemical and biocompatibility tests. In addition, samples of these materials were evaluated using a scanning electron microscope (SEM) pre- and post-sterilization. While not addressing all facets of ISO 10993 testing, the biocompatibility and SEM data indicate few concerns about use of these materials in implant applications.

Surface morphology of silicon carbide epitaxial films

Silicon carbide (SiC) semiconductor technology has been advancing rapidly, but there are numerous crystal growth problems that need to be solved before SiC can reach its full potential. Among these problems is a need for an improvement in the surface morphology of epitaxial films that are grown to produce device structures. Because of advantageous electrical properties, SiC development is shifting from the 6H to the 4H polytype. In this study of both 6H and 4H-SiC epilayers, atomic force microscopy and other techniques were used to characterize SiC epilayer surface morphology. Observed features included isolated growth pits a few micrometers in size in both polytypes and triangles (in 4H only) approximately 50 um in size for epilayers 3 um in thickness. Also observed in some epilayers were large steps with heights greater than 20 nm. We found that there are significant differences between the morphology of 6H and 4H epilayers grown under identical conditions. We were able to improve surface morphology by avoiding conditions that lead to excess silicon during the initial startup of the growth process. However, the observed morphological defect density in both 6H and 4H epilayers was still the order of 104 cm-2 and varied widely from run to run. As expected, we found that morphological defects in the SiC substrates play a role in the formation of some epilayer surface features.

Surface segregation in multicomponent systems: Modeling of surface alloys and alloy surfaces

Abstract The study of surface segregation, though of great technological importance, has been largely restricted to experimental work due to limitations associated with theoretical methods. However, recent improvements in both first-principles and semiempirical methods are opening the doors to an array of new possibilities for surface scientists. We apply one of these techniques, the BFS method for alloys, which is particularly suitable for complex systems, to several aspects of the computational modeling of surfaces and segregation, including alloy surface segregation, structure and composition of alloy surfaces, and the formation of surface alloys. We conclude with the study of complex NiAl-based binary, ternary and quaternary thin films (with Ti, Cr and Cu additions to NiAl). Differences and similarities between bulk and surface compositions are discussed, illustrated by the results of Monte Carlo simulations. For some binary and ternary cases, the theoretical predictions are compared to experimental results, highlighting the accuracy and value of this developing theoretical tool.

Exploration Rover Concepts and Development Challenges

*† ‡ § ** This paper presents an overview of exploration rover concepts and the various development challenges associated with each as they are applied to exploration objectives and requirements for missions on the Moon and Mars. A variety of concepts for surface exploration vehicles have been proposed since the initial development of the Apollo-era lunar rover. These concepts range from small autonomous rovers to large pressurized crewed rovers capable of carrying several astronauts hundreds of kilometers and for weeks at a time. This paper provides a brief description of the rover concepts, along with a comparison of their relative benefits and limitations. In addition, this paper outlines, and investigates a number of critical development challenges that surface exploration vehicles must address in order to successfully meet the exploration mission vision. Major development challenges investigated in this paper include: mission and environmental challenges, design challenges, and production and delivery challenges. Mission and environmental challenges include effects of terrain, extreme temperature differentials, dust issues, and radiation protection. Mission profiles envisioned for Lunar and Mars surface exploration is also investigated. Design methods are discussed that focus on optimum methods for developing highly reliable, long-life and efficient systems. Design modularity and its importance to inexpensive and efficient tailoring for specific missions is also investigated. Notional teaming strategies are discussed, including benefits of tapping into traditionally non-space oriented manufacturers. In addition, challenges associated with delivering a surface exploration system is explored and discussed. Based on all the information presented, modularity will be the single most important factor in the development of a truly viable surface mobility vehicle. To meet mission, reliability, and affordability requirements, surface exploration vehicles, especially pressurized rovers, will need to be modularly designed and deployed across all projected Moon and Mars exploration missions. The modular concept should start as unmanned teleoperated rovers, and grow into a variety of manned vehicles by upgrading and adding additional modules.

Enlargement of Step-Free SiC Surfaces by Homoepitaxial Web-Growth of Thin SiC Cantilevers

Lateral homoepitaxial growth of thin cantilevers emanating from mesa patterns that were reactive ion etched into on-axis commercial SiC substrates prior to growth is reported. The thin cantilevers form after pure stepflow growth removes almost all atomic steps from the top surface of a mesa, after which additional adatoms collected by the large step-free surface migrate to the mesa sidewall where they rapidly incorporate into the crystal near the top of the mesa sidewall. The lateral propagation of the step-free cantilevered surface is significantly affected by pregrowth mesa shape and orientation, with the highest lateral expansion rates observed at the inside concave corners of V-shaped pregrowth mesas with arms lengthwise oriented along the 〈1100〉 direction. Complete spanning of the interiors of V’s and other mesa shapes with concave corners by webbed cantilevers was accomplished. Optical microscopy, synchrotron white beam x-ray topography and atomic force microscopy analysis of webbed regions formed ...

Atomistic Modeling of Surface and Bulk Properties of Cu, Pd and the Cu-Pd System

Abstract The BFS method for alloys is applied to the study of the Cu–Pd system. A variety of issues are analyzed and discussed, including the properties of pure Cu or Pd crystals (surface energies, surface relaxations), Pd/Cu and Cu/Pd surface alloys, segregation of Pd (or Cu) in Cu (or Pd), concentration dependence of the lattice parameter of the high temperature fcc CuPd solid solution, the formation and properties of low temperature ordered phases, and order–disorder transition temperatures. Emphasis is made on the ability of the method to describe these properties on the basis of a minimum set of BFS universal parameters that uniquely characterize the Cu–Pd system.

Study of copper on graphite with titanium or chromium bond layer

Improvement of copper to graphite adhesion by thin interfacial films of titanium and chromium was investigated. Graphite fibers and highly oriented pyrolytic graphite flats were sputter-coated first with 10 nm of titanium or chromium and then with 50 nm of copper. After annealing to 970 °C in argon/5%-hydrogen at atmospheric pressure for 5 min, copper without an interfacial bond layer agglomerated into nearly spherical particles, copper with the chromium bond layer agglomerated into particles with a contact angle less than 90°, indicating improvement in adhesion, and copper with the titanium bond layer exhibited a continuous metal film. In the latter case, most of the interfacial titanium was observed to have migrated into the copper and to the free surface, where the titanium reacted with contaminants in the annealing ambient.

Evidence of self-organized criticality in dry sliding friction

This letter presents experimental results on unlubricated friction, which suggests that stick–slip is described by self-organized criticality (SOC). The data, obtained with a pin-on-disc tribometer examines the variation of the friction force as a function of time—or sliding distance. This is the first time that standard tribological equipment has been used to examine the possibility of SOC. The materials were matching pins and discs of aluminium loaded with 250, 500 and 1000 g masses, and matching M50 steel couples loaded with a 1000 g mass. An analysis of the data shows that the probability distribution of slip sizes follows a power law. In addition, the frequency power spectrum follows a 1/fα pattern with α in the range 1.1–1.3. We perform a careful analysis of all the properties, beyond the two just mentioned, which are required to imply the presence of SOC. Our data strongly support the existence of SOC for stick–slip in dry sliding friction.

Calculation of thermal expansion coefficients of pure elements and their alloys

A simple algorithm for computing the coefficient of thermal expansion of pure elements and their alloys, based on features of the binding energy curve, is introduced. The BFS method for alloys is used to determine the binding energy curves of intermetallic alloys and Ni-base superalloys.

A new approach for atomistic modeling of Pd/Cu(110) surface alloy formation

Abstract The formation process of Pd/Cu(110) surface alloys is investigated using the Bozzolo–Ferrante–Smith (BFS) method for alloys. A straightforward modeling approach is introduced, ranging from the deposition of one single-Pd atom to the formation of Pd/Cu surface alloy, which helps explain all the experimentally observed features during the surface alloy formation for low coverages. In excellent agreement with all the known experimental observations, the approach sheds light on the exchange mechanism between adatoms and substrate atoms, the formation of Pd–Cu chains and the formation of Cu islands.