Ramesh R. Bhave

Membrane-based energy efficient dewatering of microalgae in biofuels production and recovery of value added co-products.

The objective of this paper is to describe the use of membranes for energy efficient biomass harvesting and dewatering. The dewatering of Nannochloropsis sp. was evaluated with polymeric hollow fiber and tubular inorganic membranes to demonstrate the capabilities of a membrane-based system to achieve microalgal biomass of >150 g/L (dry wt.) and ∼99% volume reduction through dewatering. The particle free filtrate containing the growth media is suitable for recycle and reuse. For cost-effective processing, hollow fiber membranes can be utilized to recover 90-95% media for recycle. Tubular membranes can provide additional media and water recovery to achieve target final concentrations. Based on the operating conditions used in this study and taking into scale-up considerations, an integrated hollow fiber-tubular membrane system can process microalgal biomass with at least 80% lower energy requirement compared to traditional processes. Backpulsing was found to be an effective flux maintenance strategy to minimize flux decline at high biomass concentration. An effective chemical cleaning protocol was developed for regeneration of fouled membranes.

Selective Extraction of Rare Earth Elements from Permanent Magnet Scraps with Membrane Solvent Extraction

The rare earth elements (REEs) such as neodymium, praseodymium, and dysprosium were successfully recovered from commercial NdFeB magnets and industrial scrap magnets via membrane assisted solvent extraction (MSX). A hollow fiber membrane system was evaluated to extract REEs in a single step with the feed and strip solutions circulating continuously through the MSX system. The effects of several experimental variables on REE extraction such as flow rate, concentration of REEs in the feed solution, membrane configuration, and composition of acids were investigated with the MSX system. A multimembrane module configuration with REEs dissolved in aqueous nitric acid solutions showed high selectivity for REE extraction with no coextraction of non-REEs, whereas the use of aqueous hydrochloric acid solution resulted in coextraction of non-REEs due to the formation of chloroanions of non-REEs. The REE oxides were recovered from the strip solution through precipitation, drying, and annealing steps. The resulting REE oxides were characterized with XRD, SEM-EDX, and ICP-OES, demonstrating that the membrane assisted solvent extraction is capable of selectively recovering pure REEs from the industrial scrap magnets.

A supported liquid membrane system for the selective recovery of rare earth elements from neodymium-based permanent magnets

ABSTRACT The rare earth elements (REEs) play a vital role in the development of green energy and high-tech industries. In order to meet the fast-growing demand and to ensure sufficient supply of the REEs, it is essential to develop an efficient REE recovery process from post-consumer REE-containing products. In this research effort, we have developed a supported liquid membrane system utilizing polymeric hollow fiber modules to extract REEs from neodymium-based magnets with neutral extractants such as tetraoctyl digylcol amide (TODGA). The effect of process variables such as REE concentration, molar concentration of acid, and membrane area on REE recovery was investigated. We have demonstrated the selective extraction and recovery of REEs such as Nd, Pr, and Dy without co-extraction of non-REEs from permanent NdFeB magnets through the supported liquid membrane system. The extracted REEs were then recovered by precipitation followed by the annealing step to obtain crystalline REE powders in nearly pure form. The recovered REE oxides were characterized by X-ray diffraction, scanning electron microscope coupled with energy-dispersive X-ray spectroscopy, and inductively coupled plasma–optical emission spectroscopy.

Ion-Exchanged SAPO-34 Membranes for Krypton–Xenon Separation: Control of Permeation Properties and Fabrication of Hollow Fiber Membranes

Separation of radioisotope 85Kr from 136Xe is of importance in used nuclear fuel reprocessing. Membrane separation based on zeolite molecular sieves such as chabazite SAPO-34 is an attractive alternative to energy-intensive cryogenic distillation. We report the synthesis of SAPO-34 membranes with considerably enhanced performance via thickness reduction based upon control of a steam-assisted vapor-solid conversion technique followed by ion exchange with alkali metal cations. The reduction of membrane thickness leads to a large increase in Kr permeance from 7.5 to 26.3 gas permeation units (GPU) with ideal Kr/Xe selectivities >20 at 298 K. Cation-exchanged membranes show large (>50%) increases in selectivity at ambient or slight subambient conditions. The adsorption, diffusion, and permeation characteristics of ion-exchanged SAPO-34 materials and membranes are investigated in detail, with potassium-exchanged SAPO-34 membranes showing particularly attractive performance. We then demonstrate the fabrication of selective SAPO-34 membranes on α-alumina hollow fibers.

Evaluation of Alternative Filter Media for the Rotary Microfilter

The Savannah River Site is currently developing and testing several processes to treat high level radioactive liquid waste. Each of these processes has a solid-liquid separation process that limits its throughput. Savannah River National Laboratory researchers identified and tested the rotary microfilter as a technology to increase solid-liquid separation throughput. The authors believe the rotary microfilter throughput can be improved by using a better filter membrane. Previous testing showed that asymmetric filters composed of a ceramic membrane on top of a stainless steel support produced higher filter flux than 100% stainless steel symmetric filters in crossflow filter tests. Savannah River National Laboratory and Oak Ridge National Laboratory are working together to develop asymmetric ceramic–stainless steel composite filters and asymmetric 100% stainless steel filters to improve the throughput of the rotary microfilter.

Effect of Heat Treatment Temperature and Atmosphere on Micro Structure of Polyphenylcarbosilane

Polyphenylcarbosilane (PPCS) was synthesized from thermal rearrangement of the polymethylphenylsilane around 350 ~ 430°C. Characterization of synthesized PPCS was performed with FT-IR spectroscopy analysis. From FT-IR data, the band at 1035cm-1 is very strong and assigned to CH2 bending vibration in Si-CH2-Si group, indicating the formation of the PPCS. Ceramic thin film was fabricated onto stainless substrate by dip coating using a 20wt% PPCS in toluene. Heat treatment of the samples was performed at various temperatures (600°C and 800°C) under nitrogen atmospheres. The prepared PPCS samples and the coating layers on SUS316 after heat treatment were analyzed using FT-IR and XPS, respectively.