Raúl Grau

Microbiology and physico-chemical changes of dry-cured ham during the post-salting stage as affected by partial replacement of NaCl by other salts

Dry-cured ham consumption is restricted by hypertensive consumers due to its high sodium content. This constitutes an important matter for this industry, being relevant due to the current trends in consumption. In order to prevent the problems related to the high sodium intake, one of the possibilities is the total or partial replacement of sodium by other ions, such as potassium, calcium and magnesium. The aim of this study was to characterise the post-salting stage in Spanish cured ham production with the results obtained after salting with low sodium salt content. The results showed that lower sodium hams needed more time of post-salting to reach similar water activity values than those achieved by hams salted with 100% NaCl. Nevertheless, no differences in microbial counts were observed among the studied batches, although a sharp decrease in microbiota was observed when the, post-salting time was prolonged in the lower sodium hams.

Influence of sodium replacement on physicochemical properties of dry-cured loin

The consumption of cured meat products is not recommended to hypertensive consumers due to its high sodium content. This constitutes an important restriction for this industry, which is becoming more and more important due to the current trends in consumption. The partial replacement of sodium chloride by potassium chloride has been proposed as a possible strategy to reduce the sodium content of this type of products. The aim of this study was to evaluate the effect brought about by partial replacement of sodium chloride with potassium chloride (up to 70%) on physicochemical and microbiological parameters of dry-cured pork loin after the curing and drying process. The results showed that it is possible to obtain low sodium dry-cured loin, up to a 50% replacement of sodium by potassium, with similar physicochemical characteristics to the commercial product with usual amounts of sodium.

Post-salting studies in Spanish cured ham manufacturing. Time reduction by using brine thawing-salting.

The use of the simultaneous brine thawing/salting on frozen raw material was compared in a previous work with the traditional pile salting method. The aim of this study was to characterise and compare the post-salting stage in Spanish cured ham production by processing fresh and thawed raw material with the traditional pile salting method (which can be considered as the reference method), with the results obtained using the brine thawing/salting method, with and without applying vacuum impregnation. The obtained results show that the thawed salted hams exhibited a higher NaCl diffusion than the fresh ones, implying a shorter post-salting period. Post-salting stage could be reduced from the 50 days employed in the traditional fresh raw material salting, to 25 days when using frozen hams brine thawed/salted. No influence of the use of vacuum impregnation during the salting stage was observed on the post-salting period.

Physicochemical changes in dry-cured hams salted with potassium, calcium and magnesium chloride as a partial replacement for sodium chloride.

The reduction of added sodium chloride in dry-cured ham has been proposed to reduce dietary sodium intake in Mediterranean countries. The effect of substituting sodium chloride with potassium chloride, calcium chloride and magnesium chloride on some physicochemical characteristics of dry-cured ham during processing was evaluated. The results showed that hams salted with a mixture of sodium and potassium chloride registered higher salt concentrations and lower water contents and thus, needed less time to reach the required weight loss at the end of the process. The opposite effect was observed when calcium and magnesium chloride were added to the salt mixture. The observed differences in the texture and colour parameters were mainly due to differences in water and salt content.

Physicochemical properties and microbiology of dry-cured loins obtained by partial sodium replacement with potassium, calcium and magnesium.

The partial replacement of sodium chloride by other chloride salts has been proposed as a possible strategy to reduce the sodium content of cured meat products. The aim of this study was to evaluate the effect brought about by partial replacement of NaCl with KCl, CaCl(2) and MgCl(2) on physicochemical and microbiological parameters of dry-cured pork loin after the curing and drying process. The replacement of around 70% NaCl significantly increased the hardness and chewiness of dry-cured loins but it is possible to obtain low sodium dry-cured loin, up to 45% substitution by potassium (25%), calcium (15%) and magnesium (5%), with no significant effects either on the physicochemical characteristics or the microbial counts compared with the traditional product with the usual amounts of sodium chloride.

Accelerated processing of dry-cured ham. Part 2. Influence of brine thawing/salting operation on proteolysis and sensory acceptability

In a previous study, the brine thawing/salting operation using frozen hams as raw material was studied as a valid alternative for the accelerated processing of dry-cured hams. But no information was available on how this treatment could affect some important biochemical mechanisms and the sensory quality of hams. The aim of this work was to study the influence of the simultaneous brine thawing/salting operation on proteolysis and sensory acceptability of the produced dry-cured hams. The results confirm that dry-cured hams can be produced by using brine thawing/salting with a substantial reduction in the thawing and salting time needed. This accelerated process resulted in similar or even better sensory preferences than hams produced through the traditional method. However, the preference of consumers based on the appearance was lower for most of the hams than when using the traditional method, probably due to a wider slice section of the brined hams that can be corrected by adequate pressure during the salting. Thus, this treatment can be used without affecting the quality of dry-cured hams.

Study of salting and post-salting stages of fresh and thawed Iberian hams.

Fresh raw material has been traditionally used to obtain dry-cured Iberian ham, although the use of thawed raw material is increasing. This type of raw material has been previously studied for dry-cured production employing White pigs, where the salting time has been reduced to reach similar NaCl concentrations. The aim of this work was the analysis of salting and post-salting stages of Iberian hams, employing fresh or thawed raw materials. The results showed that fresh Iberian hams had higher salt concentrations than thawed Iberian hams for the salting time ratio used, a ratio established to reduce the freezing/thawing effect that was previously observed working with White ham. This fact shows that the Iberian raw material in dry-cured ham manufacturing is less affected, by the freezing/thawing process than the White raw material.

Replacement of pile salting by simultaneous brine thawing-salting in Spanish cured ham manufacturing.

Salting, is one of the fundamental operations in Spanish cured ham manufacturing, and is basic in order to preserve the product throughout its processing and storage. Pile salting is the method traditionally employed to accomplish this step. The use of frozen raw material has become quite frequent in the industry, and it implies a preliminary thawing step in a cold chamber. The aim of this study is the analysis of the first step in ham production (salting) and the influence of simultaneous brine thawing/salting and vacuum impregnation in the salting stage of Spanish cured ham. The results indicated a reduction in the salting time when using the brine thawing/salting method, which was performed together with vacuum impregnation. Further studies need to be done in order to fully understand the influence of these new salting methods on the following manufacturing steps and the final quality characteristics.

Accelerated processing of dry-cured ham. Part I. Viability of the use of brine thawing/salting operation

In a previous study, the brine thawing/salting operation using frozen hams as raw material was proposed in order to obtain accelerated processing of dry-cured hams. The time needed to reach the same NaCl concentration on a dry weight basis and the same NaCl concentration in the ham liquid phase for the deeper areas at the end of the post-salting stage were determined. The aim of this work was to study the influence of the brine thawing/salting operation on the whole dry-cured ham manufacturing process, using the traditional thawing and salting methods as control. The obtained results indicate that although a strong reduction in the thawing, salting and post-salting stages is obtained by using brine thawing/salting, the time needed in the dry-curing and maturing phases increases compared to those traditionally processed, probably due to the absence of pile salting and thus the reduction in the thickness of the ham piece as a consequence of the ham pressing. From the composition and microbiological point of view, no significant differences were observed among the hams processed by the different treatments.

Influence of brine concentration on swelling pressure of pork meat throughout salting.

The influence of sodium chloride on the water holding capacity of meat is well known and described in literature. An increase in water holding capacity is associated with an increase in the swelling pressure in the protein matrix. A novel device was used to measure the swelling pressure during brine salting of muscle cylinders (40×50 mm), in different NaCl brine concentrations (2.5 to 25%) over 6 days at 4°C. Changes in meat composition, weight and height of non-constrained control samples were also measured. The aim of this work was to prove the feasibility of using the developed device in order to quantify the influence of the brine concentration on the magnitude of the swelling pressure. The obtained results indicated the adequacy of the developed device for measuring the meat swelling, while a good correlation of the swelling pressure and the changes in weight and height of the samples was observed.