Richard R. Hofer

Magnetic shielding of the channel walls in a Hall plasma accelerator

In a qualification life test of a Hall thruster it was found that the erosion of the acceleration channel practically stopped after ∼5600 h. Numerical simulations using a two-dimensional axisymmetric plasma solver with a magnetic field-aligned mesh reveal that when the channel receded from its early-in-life to its steady-state configuration the following changes occurred near the wall: (1) reduction of the electric field parallel to the wall that prohibited ions from acquiring significant impact kinetic energy before entering the sheath, (2) reduction of the potential fall in the sheath that further diminished the total energy ions gained before striking the material, and (3) reduction of the ion number density that decreased the flux of ions to the wall. All these changes, found to have been induced by the magnetic field, constituted collectively an effective shielding of the walls from any significant ion bombardment. Thus, we term this process in Hall thrusters “magnetic shielding.”

Laboratory Model 50 kW Hall Thruster

A 0.46 meter diameter Hall thruster was fabricated and performance tested at powers up to 72 kilowatts. Thrusts up to 2.9 Newtons were measured. Discharge specific impulses ranged from 1750 to 3250 seconds with discharge efficiencies between 46 and 65 percent. Overall specific impulses ranged from 1550 to 3050 seconds with overall efficiencies between 40 and 57 percent. Performance data indicated significant fraction of multiple-charged ions during operation at elevated power levels. Cathode mass flow rate was shown to be a significant parameter with regard to thruster efficiency.

Magnetic shielding of walls from the unmagnetized ion beam in a Hall thruster

We demonstrate by numerical simulations and experiments that the unmagnetized ion beam formed in a Hall thruster can be controlled by an applied magnetic field in a manner that reduces by 2–3 orders of magnitude deleterious ion bombardment of the containing walls. The suppression of wall erosion in Hall thrusters to such low levels has remained elusive for decades.

High-specific impulse hall thrusters, Part 2 Efficiency analysis

Performance and plasma measurements of a high-specific impulse (2000‐3000 s) Hall thruster were analyzed using a phenomenological performance model that accounted for a partially ionized plasma containing multiply charged ions. Anode efficiency over discharge voltages of 300‐900 V ranged from 57 to 69%, which corresponded to 89‐97% voltage utilization, 86‐90% mass utilization, 77‐81% current utilization, and 97‐99% charge utilization. Although the net decrease of efficiency due to multiply charged ions was at most 3%, the effects of multiply charged ions on the discharge current could not be neglected because the increase of the discharge current with voltage was primarily due to the increasing fraction of multiply charged ions. This and the fact that the maximum deviation of the electron current from its average value was only +5/−14% illustrated how efficient operation at high-specific impulse was enabled through the regulation of the electron current with the applied magnetic field. The electron Hall parameter, defined by acceleration zone plasma properties, was nearly constant with voltage, decreasing from an average of 210 at 300 V to an average of 160 between 400 to 900 V.

High-Specific Impulse Hall Thrusters, Part 1: Influence of Current Density and Magnetic Field

A laboratory-model Hall thruster with a magnetic circuit designed for high-specific impulse (2000‐3000 s) was evaluated to determine how current density and magnetic field affect thruster operation. Results have shown for the first time that a minimum current density and optimum magnetic field shape exist at which efficiency will monotonically increase with specific impulse. At the nominal mass flow rate of 10 mg/s and between discharge voltages of 300 and 1000 V, total specific impulse and total efficiency ranged from 1600 to 3400 s and 51 to 61%, respectively. Comparison with a similar thruster showed how efficiency can be optimized for specific impulse by varying the shape of the magnetic field. Plume divergence decreased from a maximum of 48 deg at 400 V to a minimum of 35 deg at 1000 V, but increased between 300 and 400 V as the likely result of a large increase in discharge current oscillations. The breathing-mode frequency continuously increased with voltage, from 14.5 kHz at 300 V to 22 kHz at 1000 V, in contrast to other Hall thrusters where a sharp decrease of the breathing-mode frequency was found to coincide with increasing electron current and decreasing efficiency. These findings suggest that efficient, high-specific impulse operation was enabled through the regulation of the electron current with the applied magnetic field.

The Effects of Nude Faraday Probe Design and Vacuum Facility Backpressure on the Measured Ion Current Density Profile of Hall Thruster Plumes

The effects of dissimilar probe design and facility backpressure on the measured ion current densities of Hall thrusters are investigated. JPL and GRC designed nude Faraday probes are used to simultaneously measure the ion current density of a 5 kW Hall thruster in the Large Vacuum Test Facility (LVTF) at the University of Michigan. The probes are located one meter from the exit plane of the Hall thruster, which is operated over the range of 300-500 V and 5-10 mg/s. In addition, the effect of facility background pressure is evaluated by varying the nominal pumping speed from 70,000 l/s to 240,000 l/s on xenon, corresponding to backpressures of 4.3x10-6 Torr to 2.3x10-5 Torr, corrected for xenon. Detailed examination of the results has shown that the GRC probe measured a greater ion current density than the JPL probe over the range of angular positions investigated for each operating condition. Yet, both probes measure similar thruster plume profiles for all operating conditions. Because all other parameters are identical, the differences between ion current density profiles measured by the probes are contributed to material selection and probe design. Moreover, both probes measured the highest ion current density near thruster centerline at the lowest facility pumping speed. A combination of charge exchange collisions and vacuum chamber gas ingestion into the thruster is believed to be the cause of this phenomenon.

Efficacy of Electron Mobility Models in Hybrid-PIC Hall Thruster Simulations

The cross-field electron mobility in Hall thrusters is known to be enhanced by wall collisionality and turbulent plasma fluctuations. Although progress has been made in understanding the plasma-wall interaction and instabilities responsible for the anomalous transport, a predictive model based on the underlying physics of these processes has yet to emerge. Hybrid-PIC simulations of the Hall thruster have typically depended on semi-empirical models of the mobility to provide sufficient electron current to match experimental results. These models are capable of qualitatively predicting the plasma response over a wide range of operating conditions, but have limited quantitative capabilities unless they are calibrated with experimental data. The efficacy of several electron mobility models in reproducing the plasma response of a 6 kW laboratory Hall thruster are assessed. With respect to a two-region mobility model that is frequently reported in the literature, a three-region model for the mobility is shown to significantly improve the agreement with experimentally measured profiles of the plasma potential and electron temperature.

Magnetic shielding of a laboratory Hall thruster. I. Theory and validation

We demonstrate a technique by which erosion of the acceleration channel in Hall thrusters can be reduced by at least a few orders of magnitude. The first principles of the technique, now known as “magnetic shielding,” have been derived based on the findings of 2-D numerical simulations. The simulations, in turn, guided the modification of an existing 6-kW laboratory Hall thruster to test the theory and are the main subject of this Part I article. Part II expands on the results of the experiments. Near the walls of the magnetically shielded (MS) thruster theory and experiment agree that (1) the plasma potential has been sustained at values near the discharge voltage, and (2) the electron temperature has been lowered compared to the unshielded thruster. Erosion rates deduced directly from the wall probes show reductions of at least ∼3 orders of magnitude at the MS inner wall when an ion energy threshold of 30.5 V is used in the sputtering yield model of the channel material. At the outer wall the probes rev...

Evaluation of a 4.5 kW Commercial Hall Thruster System for NASA Science Missions

The readiness of commercial Hall thruster technology is evaluated for near-term use on competitively-award, cost-capped science missions like the NASA Discovery program. Scientists on these programs continue to place higher demands on mission performance that must trade against the cost and performance of propulsion system options. Solar electric propulsion (SEP) systems can provide enabling or enhancing capabilities to several missions, but the widespread and routine use of SEP will only be realized through aggressive cost and schedule risk reduction efforts. Significant cost and schedule risk reductions can potentially be realized with systems based on commercial Hall thruster technology. The abundance of commercial suppliers in the United States and abroad provides a sustainable base from which Hall thruster systems can be cost-effectively obtained through procurements from existing product lines. A Hall thruster propulsion system standard architecture for NASA science missions is proposed. The BPT-4000 from Aerojet is identified as a candidate for near-term use. Differences in qualification requirements between commercial and science missions are identified and a plan is presented for a low-cost, low-risk delta qualification effort. Mission analysis for Discovery-class reference missions are discussed comparing the relative cost and performance benefits of a BPT-4000 based system to an NSTAR ion thruster based system. The BPT-4000 system seems best suited to destinations located relatively close to the sun, inside approximately 2 AU. On a reference near Earth asteroid sample return mission, the BPT-4000 offers mass performance competitive with or superior to NSTAR at much lower cost. Additionally, it is found that a low-cost, mid-power commercial Hall thruster system may be a viable alternative to aerobraking for some missions. Suggestions for the near- and far-term implementation of commercial Hall thrusters on NASA science missions are discussed.

NASA's 2004 Hall Thruster Program

An overview of NASAs Hall thruster research and development tasks conducted during fiscal year 2004 is presented. These tasks focus on: raising the technology readiness level of high power Hall thrusters, developing a moderate-power/ moderate specific impulse Hall thruster, demonstrating high-power/high specific impulse Hall thruster operation, and addressing the fundamental technical challenges of emerging Hall thruster concepts. Programmatic background information, technical accomplishments and out year plans for each program element performed under the sponsorship of the In-Space Transportation Program, Project Prometheus, and the Energetics Project are provided.