Peter Y. Peterson

NASA's 2004 Hall Thruster Program

An overview of NASAs Hall thruster research and development tasks conducted during fiscal year 2004 is presented. These tasks focus on: raising the technology readiness level of high power Hall thrusters, developing a moderate-power/ moderate specific impulse Hall thruster, demonstrating high-power/high specific impulse Hall thruster operation, and addressing the fundamental technical challenges of emerging Hall thruster concepts. Programmatic background information, technical accomplishments and out year plans for each program element performed under the sponsorship of the In-Space Transportation Program, Project Prometheus, and the Energetics Project are provided.

The Performance and Wear Characterization of a High-Power High-Isp NASA Hall Thruster

The performance of a 50-kilowatt-class Hall thruster designed for high voltage operation was measured using both xenon and krypton propellants. The thruster was operated at discharge powers ranging from 4-46 kW on xenon and 5-65 kW on krypton. The device produced thrust ranging from 0.3 to 2.1 N at discharge voltages between 200 and 1050 V. Maximum anode specific impulses of 3370 and 4940 sec. were demonstrated at discharge voltages of 600 V on xenon and 1050 V on krypton, respectively. The peak anode efficiencies were 72% at 600 V on xenon and 68% at 1050 V on krypton. In addition to performance testing the thruster was operated on krypton at 700 V and 53 A to characterize the thruster wear. The observed wear characteristics of the thruster were compared to previous xenon Hall thruster wear results.

NASA's Hall Thruster Program

NASAs Hall thruster program has base research and focused development efforts in support of the Advanced Space Transportation Program, Space-Based Program, and various other programs. The objective of the base research is to gain an improved understanding of the physical processes and engineering constraints of Hall thrusters to enable development of advanced Hall thruster designs. Specific technical questions that are current priorities of the base effort are: (1) How does thruster life vary with operating point? (2) How can thruster lifetime and wear rate be most efficiently evaluated? (3) What are the practical limitations for discharge voltage as it pertains to high specific impulse operation (high discharge voltage) and high thrust operation (low discharge voltage)? (4) What are the practical limits for extending Hall thrusters to very high input powers? and (5) What can be done during thruster design to reduce cost and integration concerns? The objective of the focused development effort is to develop a 50 kW-class Hall propulsion system, with a milestone of a 50 kW engineering model thruster/system by the end of program year 2006. Specific program wear 2001 efforts, along with the corporate and academic participation, are described.

An experimental investigation of the internal magnetic field topography of an operating Hall thruster

Magnetic field measurements were made in the discharge channel of the 5 kW-class P5 laboratory-model Hall thruster to investigate what effect the Hall current has on the static, applied magnetic field topography. The P5 was operated at 1.6 and 3.0 kW with a discharge voltage of 300 V. A miniature inductive loop probe (B-Dot probe) was employed to measure the radial magnetic field profile inside the discharge channel of the P5 with and without the plasma discharge. These measurements are accomplished with minimal disturbance to thruster operation with the High-speed Axial Reciprocating Probe system. The results of the B-Dot probe measurements indicate a change in the magnetic field topography from that of the vacuum field measurements. The measured magnetic field profiles are then examined to determine the possible nature and source of the difference between the vacuum and plasma magnetic field profiles.

NASA's Hall Thruster Program 2002

The NASA Hall thruster program currently supports a number of tasks related to high power thruster development for a number of customers including the Energetics Program (formerly called the Space-based Program), the Space Solar Power Program, and the In-space Propulsion Program. In program year 2002, two tasks were central to the NASA Hall thruster program: 1) the development of a laboratory Hall thruster capable of providing high thrust at high power-, and 2) investigations into operation of Hall thrusters at high specific impulse. In addition to these two primary thruster development activities, there are a number of other on-going activities supported by the NASA Hall thruster program. These additional activities are related to issues such as high-power power processor architecture, thruster lifetime, and spacecraft integration.

Magnetically filtered Faraday probe for measuring the ion current density profile of a Hall thruster

The ability of a magnetically filtered Faraday probe (MFFP) to obtain the ion current density profile of a Hall thruster is investigated. The MFFP is designed to eliminate the collection of low-energy, charge-exchange (CEX) ions by using a variable magnetic field as an ion filter. In this study, a MFFP, Faraday probe with a reduced acceptance angle (BFP), and nude Faraday probe are used to measure the ion current density profile of a 5kW Hall thruster operating over the range of 300–500V and 5–10mg∕s. The probes are evaluated on a xenon propellant Hall thruster in the University of Michigan Large Vacuum Test Facility at operating pressures within the range of 4.4×10−4Pa Xe (3.3×10−6Torr Xe) to 1.1×10−3Pa Xe (8.4×10−6Torr Xe) in order to study the ability of the Faraday probe designs to filter out CEX ions. Detailed examination of the results shows that the nude probe measures a greater ion current density profile than both the MFFP and BFP over the range of angular positions investigated for each operatin...

NASA HERMeS Hall Thruster Electrical Configuration Characterization

The NASA Hall Effect Rocket with Magnetic Shielding (HERMeS) 12.5 kW Technology Demonstration Unit-1 (TDU-1) Hall thruster has been the subject of extensive technology maturation in preparation for development into a flight ready propulsion system. Part of the technology maturation was to test the TDU-1 thruster in several ground based electrical configurations to assess the thruster robustness and suitability to successful in-space operation. The ground based electrical configuration testing has recently been demonstrated as an important step in understanding and assessing how a Hall thruster may operate differently in-space compared to ground based testing, and to determine the best configuration to conduct development and qualification testing. This paper describes the electrical configuration testing of the HERMeS TDU-1 Hall thruster in NASA Glenn Research Centers Vacuum Facility 5. The three electrical configurations examined were 1) thruster body tied to facility ground, 2) thruster floating, and 3) thruster body electrically tied to cathode common. The HERMeS TDU-1 Hall thruster was also configured with two different exit plane boundary conditions, dielectric and conducting, to examine the influence on the electrical configuration characterization.

Performance, Facility Pressure Effects, and Stability Characterization Tests of NASA's Hall Effect Rocket with Magnetic Shielding Thruster

NASAs Hall Effect Rocket with Magnetic Shielding (HERMeS) 12.5 kW Technology Demonstration Unit-1 (TDU-1) has been the subject of extensive technology maturation in preparation for flight system development. Part of the technology maturation effort included experimental evaluation of the TDU-1 thruster with conducting and dielectric front pole cover materials in two different electrical configurations. A graphite front magnetic pole cover thruster configuration with the thruster body electrically tied to cathode, and an alumina front pole cover thruster configuration with the thruster body floating were evaluated. Both configurations were also evaluated at different facility background pressure conditions to evaluate background pressure effects on thruster operation. Performance characterization tests found that higher thruster performance was attained with the graphite front pole cover configuration with the thruster electrically tied to cathode. A total thrust efficiency of 68% and a total specific impulse of 2,820 s was demonstrated at a discharge voltage of 600 V and a discharge power of 12.5 kW. Thruster stability regimes were characterized with respect to the thruster discharge current oscillations and with maps of the discharge current-voltage-magnetic field (IVB). Analysis of TDU-1 discharge current waveforms found that lower normalized discharge current peak-to-peak and root mean square magnitudes were attained when the thruster was electrically floated with alumina front pole covers. Background pressure effects characterization tests indicated that the thruster performance and stability were mostly invariant to changes in the facility background pressure for vacuum chamber pressure below 110-5 Torr-Xe (for thruster flow rates of 20.5 mg/s). Power spectral density analysis of the discharge current waveforms showed that increasing the vacuum chamber background pressure resulted in a higher discharge current dominant breathing mode frequency. Finally, IVB maps of the TDU-1 thruster indicated that the discharge current became more oscillatory with higher discharge current peak-to-peak and RMS values with increased facility background pressure at lower thruster mass flow rates; thruster operation at higher flow rates resulted in less change to the thrusters IVB characteristics with elevated background pressure.

Experimental results for communications blackout amelioration using crossed electric and magnetic fields

As a vehicle reenters the atmosphere or travels at hypersonic speeds within it, a bow shock forms around the leading edge of the vehicle. The air is superheated as it passes through the shock wave and becomes ionized. This plasma layer prevents the transmission of radio frequency communications to or from the vehicle, causing what is know as communications blackout. In this paper, we present results from experiments performed to evaluate the use of crossed electric and magnetic fields to lower the plasma density in a region surrounding an antenna. Plasma number density, plasma frequency, and signal attenuation measurements were made with a Langmuir probe, hairpin resonance probe, and S2-1 probe, respectively. The hairpin resonance probe and the S2-1 probe measured frequency responses for input frequencies ranging from 200 up to 4000 MHz. Results show that this approach is a viablemethod for communications blackout amelioration.We found that the plasma number density decreases by as much as 70%with the operating conditions used in this work, and the plasma frequency dropped by asmuch as 75%. The increased reduction in the plasma frequency, as compared to the plasmanumber density, was due to the addition of greater magnetic field strength when the frequency measurements were made. In addition, frequencies that were previously attenuated by more than 10 dB have almost no attenuation after the application of the electric and magnetic fields.

High Performance Power Module for Hall Effect Thrusters

Previous efforts to develop power electronics for Hall thruster systems have targeted the 1 to 5 kW power range and an output voltage of approximately 300 V. New Hall thrusters are being developed for higher power, higher specific impulse, and multi-mode operation. These thrusters require up to 50 kW of power and a discharge voltage in excess of 600 V. Modular power supplies can process more power with higher efficiency at the expense of complexity. A 1 kW discharge power module was designed, built and integrated with a Hall thruster. The breadboard module has a power conversion efficiency in excess of 96 percent and weighs only 0.765 kg. This module will be used to develop a kW, multi-kW, and high voltage power processors.