Rosemarie Helmerich

Assessment of existing steel structures. A guideline for estimation of the remaining fatigue life

In many countries and regions, traffic infrastructure projects suffer from low funding. The budget is tight for new infrastructure building and, thus, the importance of inspection, maintenance and assessment of the existing traffic infrastructure increases. A new fatigue assessment guideline for the estimation of the remaining fatigue life of steel bridges has been written by technical committee 6 of the European Convention of Constructional Steelwork (ECCS). It will be a useful tool for the complementation of bridge management systems, used commonly for condition assessment. Design specifications and rules are harmonised throughout Europe. They are under constant development, but there is still a lack of forwarding and concentrating experiences as well as developing rules for the fatigue assessment on existing steel structures. This paper presents a guideline with a proposed fatigue assessment procedure for existing steel structures embedded in information about old materials and non-destructive testing methods for the evaluation of details (ECCS 2004, Assessment of existing steel structures). Particular attention is paid on remedial measures which are proposed for weak details and damages caused by fatigue. The developed fatigue assessment procedure can be applied to existing steel structures under cyclic loading in general, but the guideline concentrates on the existing traffic infrastructure made from old steel, because of the public importance. The proposed procedure summarizes, regroups and arranges the knowledge in the field of assessment on existing steel to be applied by practicing engineers. The procedure is a milestone in knowledge transfer from a state of scientific knowledge to state-of-the-art.

Multi-tool inspection and numerical analysis of an old masonry arch bridge

Complex special inspection of an old masonry arch bridge according to the Guideline on Inspection and Condition Assessment of Railway Bridges and numerical analysis of the structure are presented. The guideline summarises recommendations for the step-by-step investigation of railway bridges applying enhanced methods developed during the EU-funded project Sustainable Bridges. For the investigation of the arch barrel, the ballast parameters and the inner structure of the backfill behind the arch barrel a number of various advanced non-destructive and minor-destructive testing methods were applied. Deformation of the structure during load tests was measured using three independent measuring systems: laser vibrometer, LVDT and microwave radar. Results of calculations performed with 2D and 3D models based on FEM are compared with the field load tests. Sensitivity of the ultimate load of the structure to investigated parameters is studied in FE model. Some general conclusions according to methods of testing and modelling of masonry arch bridges are presented and discussed.

Bridge Inspection and Condition Assessment in Europe

The European infrastructure asset has developed historically and is characterized by nation-specific construction processes. Inspection, condition assessment, and maintenance procedures differ from country to country. Because of historical and political circumstances, national infrastructure assets are maintained at different levels, too. Since the budget for maintaining the bridge infrastructure less and less meets the demands of a growing bridge stock, bridge inspection, maintenance, and life-cycle considerations gain higher importance. The need exists to develop effective diagnosis tools for early detection of construction faults, defects, and deterioration processes during inspection, to keep the bridge infrastructure at an acceptable level, from structural safety and economic viewpoints. An overview on the latest research projects and integrated bridge management systems in Europe is given. The potentials of nondestructive testing (NDT) are presented, with special focus on technical advances of NDT applications to reinforced concrete (RC) and posttensioned concrete bridges. Although NDT is not regularly integrated in these processes, the application brings valuable information on the current condition of the inner structure in called-in special inspections. NDT-automation and the application of imaging echo methods, combined with advanced data processing, produce a surprising level of information about the inner structure of massive RC slabs up to a depth of about 60 cm. Detected inhomogeneity and scatterers of acoustic or electromagnetic waves can be visualized in vertical or horizontal slices through the structure or animations. The fusion of different three-dimensional data sets of processed data improves the interpretability and accuracy of the results.

Experimental monitoring of chloride-induced reinforcement corrosion and chloride contamination in concrete with ground-penetrating radar

In this article, we present a laboratory experiment to monitor the accelerated corrosion in concrete using ground-penetrating radar (GPR). Four concrete test specimens were cast with rebars of different size and placed at different depths. The lifetime decades of reinforcement corrosion process were accelerated into 18 days by using the impress current technique. The electrochemical corrosion process was periodically monitored with GPR. Two control specimens were also prepared to investigate the influence of chloride contamination on GPR signal. The measured data were analysed both in time and frequency domains. In time domain, the peak-to-peak amplitude of a wave reflected by a rebar was calculated to investigate the relationship between an increase in signal amplitude and the degree of corrosion. In frequency domain, the time–frequency representations of the signal were computed by using S-transform. The results show that reinforce corrosion increased the amplitude of reflected signal in time domain but did not change the peak frequency in frequency domain while chloride contamination attenuates the signal to smaller amplitude and lower peak frequency. Based on the results, a novel process is finally proposed for GPR-based corrosion detection.

Monitoring accelerated corrosion in chloride contaminated concrete with ground penetrating radar

This study investigates the effect of chloride contamination and reinforcing steel corrosion in a concrete slab on the ground penetrating radar (GPR) signal. A reinforced concrete slab with two layers of steel bars and chloride contamination was used in this study. The corrosion process was accelerated by impressed current technique in both wet and dry condition to simulate the corrosion in both wet and dry seasons. During the process, GPR measurements were carried out periodically to monitor signal changes. The results were analyzed to study the GPR signal amplitude, travel time, frequency spectrum and signal energy response to chloride contamination and reinforcing steel corrosion in concrete.

Toolbox with Nondestructive Testing Methods for Condition Assessment of Railway Bridges

The unified economic structure of the European market requires a unified transport infrastructure to ensure seamless and barrier-free transportation of passengers and goods. The European Commission has been funding the European Integrated Project, Sustainable Bridges, to comply with future traffic demands. The main objective of the project is to assess reliably and upgrade the bridge infrastructure for the required increase of axle loads and transport volume. Thirty-two institutes from 12 countries have developed unified procedures for the assessment and improvement of the existing railway bridge stock under the guidance and review of six major European railway companies. Nondestructive testing (NDT) has been given a high priority. One of the work packages concentrates on the potential of advanced NDT methods and creates a toolbox with advisable methods for the condition assessment of all types of railway bridges. Although NDT methods are implemented in the quality assurance process in many industries, their application in the railway infrastructure is not common. Only a few countries have included selected NDT methods in their advanced condition assessment procedures for the management of their bridge stock. This paper describes current activities to enhance pulse-phase thermography, impulse radar, and acoustic methods. The advanced methods enable infrastructure owners to verify construction plans; assess structures, repair, and strengthening quality; or identify in-service damages. An automated scanning system for combined acoustic and electromagnetic measurements has been developed recently. The results can be combined through data fusion techniques to increase their value for the bridge owners.

Non-destructive detection of surface-bond defects in carbon composite-strengthened concrete structures

For almost 15 years, carbon fibre-reinforced polymer (CFRP) plates and sheets have been used for strengthening and repair of civil engineering structures. CFRP plates were applied to upgrade structures for change in use or increasing traffic load. CFRP laminates have also been used to repair deteriorated structures such as multi-storey parking or bridges. The execution quality and condition of the strengthening measure in terms of bond integrity were neither monitored nor tested systematically. Inspectors eventually applied simple hammer knocking during regular main inspection for subjective noise distinction as a measure for eventual insufficient bond. This paper presents the feasibility and the limitations of low-frequency transversal ultrasonic waves with dry-coupling point-contact sensors for inspection and defect detection between CFRP laminate and concrete surfaces. The German Centre of Competence in Civil Engineering (DIBt) has initiated a national research project [Helmerich et al. (2012). Condition analysis of bonded CFRP-applications on concrete structures by means of non-destructive testing [in German: Zustandsuntersuchung von CFK-Klebeverstärkungen an Betonbauteilen mittels zerstörungsfreier Prüfung (ZfP)]. Final, internal project report], carried out at the Federal Institute for Materials Research and Testing (BAM), Germany. The aim of the project was to present a potential non-destructive testing method for bond defect detection as a measure for the durability of the strengthening system more than 10 years after application.