Rozaidi Rasid

Reinforced thermoplastic natural rubber hybrid composites with Hibiscus cannabinus, L and short glass fiber - Part I: Processing parameters and tensile properties

Hybrid composite of thermoplastic natural rubber (TPNR) reinforced with Hibiscus cannabinus, L fiber (kenaf fiber: KF) and short glass fiber (GF) were prepared via melt blending method using internal mixer, at various temperatures, speed and time. TPNR matrix is a blend of polypropylene (PP), liquid natural rubber (LNR) and natural rubber (NR) at a ratio of 70 : 10 : 20. Processing parameters were determined from the tensile strength based on fiber content with 50: 50 ratios of GF and KF. Using the optimum processing parameters, tensile test was carried out for reinforced TPNR—KF—GF hybrid composites (0—20% by volume), with and without addition of silane coupling agent and maleic anhydride grafted polypropylene (MAPP). The result of tensile strength has shown that the increasing in kenaf fiber content substantially reduced the tensile strength and modulus. Scanning electron microscopy (SEM) has shown that the composite, with coupling agent or compatibilizer, promotes better fiber—matrix interaction.

Tensile and impact properties of thermoplastic natural rubber reinforced short glass fiber and empty fruit bunch hybrid composites

Thermoplastic natural rubber (TPNR) hybrid composite with short glass fiber (GF) and empty fruit bunch (EFB) fiber were prepared via the melt blending method using an internal mixer type Thermo Haake 600p. The TPNR were prepared from natural rubber (NR), liquid natural rubber (LNR) and polypropylene (PP) thermoplastic, with a ratio of 20:10:70. The hybrid composites were prepared at various ratios of GF/EFB with 20% volume fraction. Premixture was performed before the material was discharged into the machine. The study also focused on the effect of fiber (glass and EFB) treatment using silane and maleic anhydride grafted polypropylene (MAgPP) as a coupling agent. In general, composite that contains 10% EFB/10% glass fiber gave an optimum tensile and impact strength for treated and untreated hybrid composites. Tensile properties increase with addition of a coupling agent because of the existence of adherence as shown in the scanning electron microscopy (SEM) micrograph. Further addition of EFB exceeding 10% reduced the Youngs modulus and impact strength. However, the hardness increases with the addition of EFB fiber for the untreated composite and decreases for the treated composite.

The Mechanical and Physical Properties of Thermoplastic Natural Rubber Hybrid Composites Reinforced with Hibiscus cannabinus, L and Short Glass Fiber

Thermoplastic natural rubber hybrid composites reinforced with kenaf and short glass fibers were compounded by melt blending method using an internal mixer, Thermo Haake 600P. Thermoplastic natural rubbers (TPNR) were prepared from polypropylene (PP), natural rubber (NR) and liquid natural rubber (TPNR) with ratio 70:20:10, which were blended using internal mixer for 12 minutes at 180°C and rotor speed 40 r.p.m. Glass fiber was treated with silane coupling agent while TPNR reinforced kenaf fiber composite is using MAPP as a compatibilizer. TPNR hybrid composite with kenaf/glass fibers was prepared with fiber content (5, 10, 15, 20 volume % of fiber). Mechanical properties of the composites were investigated using tensile test[ 1 ], flexural, impact, and hardness test and scanning electron microscope (SEM)[ 1 ]. The incorporation of the treated or untreated fiber into TPNR has result in an increment of almost 100% of flexural modulus and impact strength as compared to TPNR matrix. However, the maximum strain decreased with increasing fiber content. The optimum composition for hybrid composite is at the fiber ratio of 30% kenaf fiber and 70% glass fiber. The SEM micrograph had shown, that the composite with coupling agent or compatibilizer promote better fiber-matrix interaction.

Essential Work of Fracture and Acoustic Emission Study on TPNR Composites Reinforced by Kenaf Fiber

Kenaf fiber (KF) based thermoplastic natural rubber (TPNR) composite was produced by melt blending with polypropylene (PP). Kenaf fiber (15% by volume) and TPNR were mixed in as Haake 600p internal mixer. The fracture behavior of the TPNR matrix and of TPNR—kenaf (with and without maleic anhydride grafted polypropylene, MAPP) composites was evaluated using the essential work of fracture (EWF) method and double edge notched tensile (DENT) specimens. Various ligament lengths were employed ranging from 4 to 12 mm. The strain rate was fixed at 2 mm/min. The specific work of fracture (we) and plastic work (βwp) showed the highest energy for TPNR that corresponds to its ductility and allows the application of the EWF approach. It was found that the presence of kenaf fibers and MAPP reduced the toughness of TPNR and changed the ductile fracture to brittle behavior. SEM observation revealed that energy absorption mechanisms include matrix deformation, fiber pullout, and fiber breakage. Acoustic emission (AE) was employed to analyze the failure processes further. The signals emitted by composites were substantially higher than that of the TPNR matrix, reflecting that also the failure mechanisms were affected by the fibers incorporated.

Mechanical, thermal and morphological properties of poly(lactic acid)/epoxidized natural rubber blends

In this work, we report a melt blend of poly(lactic acid)(PLA)/epoxidized natural rubber (ENR) with liquid natural rubber (LNR). The LNR was synthesized by a photochemical degradation technique and used as a compatibilizer in the PLA/rubber binary blending systems. The PLA/ENR/LNR blends were melt-blended in a Haake internal mixer at 180°C and mixing speed of 50 r. min−1 for 15 min. It was found that the addition of LNR compatibilizer has improved the tensile strength and elongation at break for the compositions of the 40PLA/55ENR/5LNR blend system when compared with a noncompatibilized system (40PLA/55ENR/5NR). The elongation at break for the blend with 5% LNR compatibilizer showed a twofold increment compared with the blend without LNR. The increase in tensile strength and elongation at break were associated with the ability of LNR to promote the uniform dispersion between the natural rubber (NR) and PLA phases as observed in the scanning electron microscopic analysis. Moreover, the differential scanning calorimetric results indicated that the 40PLA/55ENR/5LNR showed the highest degree of crystallinity and thus contributed to improve their mechanical properties. Thermogravimetric analysis showed that two degradation transitions for both compatibilized and noncompatibilized blend systems due to higher degradation temperatures of ENR50 and NR parts. Fourier transform infrared spectroscopic analysis revealed that the PLA/ENR/NR and PLA/ENR/LNR blends were not miscible.

Mechanical and Fracture Toughness Behavior of TPNR Nanocomposites

Thermoplastic natural rubber (TPNR) nanocomposites containing organophilic layered silicates were prepared by melt blending method at 180°C using internal mixer (Haake 600P). The aim of this study is to determine the influence of the organoclay filler on the mechanical and fracture properties. In this study, two mixing methods were employed to incorporate filler into matrix, namely the direct (DM) and indirect (IDM) method. The mechanical properties of TPNR nanocomposites were studied using tensile, flexural, and impact tests. The tensile and flexural tests revealed that the optimum loading of organoclay was at 4 wt% using the indirect method of mixing. Plane stress fracture toughness of thermoplastic natural rubber (TPNR) nanocomposite was determined by the essential work of fracture (EWF) concept using tensile-loaded deeply double-edge notched (DDEN-T) specimens. The EWF measurements indicated that the specific essential work of fracture (we) decreased in the presence of nanoclay. Nevertheless, these TPNR nanocomposites met the basic requirement of the EWF concept of full ligament yielding, which was marked by a load drop in the force—displacement curves of the DDEN-T specimens.

Mechanical properties of thermoplastic natural rubber reinforced with multi-walled carbon nanotubes

This study investigated the mechanical properties of thermoplastic natural rubber (TPNR) nanocomposites reinforced by multi-walled carbon nanotubes (MWNTs). The TPNR nanocomposites were prepared using melt blending method from polypropylene, natural rubber, and liquid natural rubber as a compatibilizer, respectively, with 1—7 wt% of MWNTs. The tensile strength and Young’s modulus increased by almost 39% and 30%, respectively, at 3 wt% of MWNTs. The elongation at break decreased with increase in the percentage of MWNTs. The maximum impact strength was recorded at 5 wt% of MWNTs which was increased by 74% as compared with a pristine TPNR sample. The effect of MWNTs was also confirmed by DMA; it showed that the storage modulus E′, loss modulus E′′, and glass transition temperature (Tg) also increased for all MWNT reinforced samples. SEM micrographs confirm the effect of good dispersion of MWNTs and their interfacial bonding in TPNR.

Thermal behavior of MWNT-reinforced thermoplastic natural rubber nanocomposites

This article studies the thermal properties of a multi-walled carbon nanotube (MWNT)-reinforced thermoplastic natural rubber (TPNR) nanocomposite. The nanocomposite was prepared using a melt blending method. Various percentages (1, 3, 5, and 7 wt%) of MWNTs were added into TPNR to improve its thermal properties. The laser flash technique was also employed to determine the thermal conductivity, thermal diffusivity, and specific heat capacity of the nanocomposite. The DMA result showed that the glass transition temperature (Tg) increased with the increase in MWNT content. TEM micrographs also demonstrated that a good dispersion of MWNTs was achieved in the TPNR environment.

Mechanical, Thermal and Morphological Properties of Poly(lactic acid)/Natural Rubber Nanocomposites

This paper reports a melt blend of poly(lactic acid)/liquid natural rubber with Cloisite C30B (C30B). The mechanical, thermal and morphological properties of poly(lactic acid)/liquid natural rubber and nanocomposites were investigated. Results indicate that Young’s modulus and flexural modulus increased with the addition of C30B to the poly(lactic acid)/liquid natural rubber blend. The elongation at break of poly(lactic acid)/liquid natural rubber increased significantly as compared to nanocomposite with 1% of C30B, i.e. from 37.3% to 62.4%. Nevertheless, the elongation at break and impact strength decreased gradually when nanoclay content increased above 3%, suggesting the addition of clay changed the strain response in the blend systems. The incorporation of nanoclay in the poly(lactic acid)/liquid natural rubber blends lowered the glass transition temperature values relative to poly(lactic acid). This behavior may be associated with more free volume available in the nanocomposite blend systems compared with pure poly(lactic acid). Morphological analyses by scanning electron microscope and transmission electron microscope revealed that different types of morphologies exist for poly(lactic acid)/liquid natural rubber and nanocomposites. This study indicates that poly(lactic acid)/liquid natural rubber-toughened nanocomposites with a higher modulus and that thermal stability could be produced.

Reinforced Thermoplastic Natural Rubber (TPNR) Composites with Different Types of Carbon Nanotubes (MWNTS)

The emergence of thermoplastic elastomers (TPEs) is one of the most important developments in the area of polymer science and technology. TPEs are a new class of material that combine the properties of vulcanized rubbers with the ease of processability of thermoplastics (Abdullah & Dahlan, 1998). Thermoplastic elastomers can be prepared by blending thermoplastic and elastomers at high shear rate. Thermoplastics, for example, polypropylene (PP), polyethylene (PE) and polystyrene (PS), and elastomers, such as ethylene propylene diene monomer (EPDM), natural rubber (NR) and butyl rubber (BR), are among the materials used in thermoplastic elastomer blends. Blends of natural rubber (NR) and polypropylene (PP) have been reported widely by previous researchers (Abdullah & Dahlan, 1998; Ismail & Suryadiansyah, 2002). According to Abdullah and Dahlan (1998), polypropylene is the best choice for blending with natural rubber due to its high softening temperature (150oC) and low glass transition temperature (60oC, is Tg for NR), which makes it versatile in a wide range of temperatures. Even though NR and PP are immiscible, their chemical structure is nearly the same. Thus, stable dispersion of NR and PP is possible. Incompatibility between NR and PP can be overcome by the introduction of a compatibilizer that can induce interactions during blending. Compatibility is important as it may affect the morphology, mechanical and thermal properties of the blends. Among the commonly used compatibilizers are dicumyl peroxide (DCP), m-phenylene bismaleimide (HVA-2) and liquid natural rubber (LNR). Apart from compatibility, mixing torque and curing are interrelated in determining the homogeneity of the TPNR blend (Abdullah & Dahlan, 1998). A pioneer group of researchers in UKM has studied extensively the utilization of liquid natural rubber (LNR) as a compatibilizer on various natural rubber/polyolefin blends (Ibrahim Abdullah & Sahrim Ahmad, 1999). Liquid natural rubber was produced by photodegradation of natural rubber (NR) in toluene and exposure to ultraviolet for 6 hours (Dahlan, 1998). The LNR has the same microstructure with NR but with a short chain of polyisoprene (different in molecular weight, Mw) (Ibrahim, 2002). The Mw for LNR is around