Ruchi Gaur

Pilot scale study on steam explosion and mass balance for higher sugar recovery from rice straw.

Pretreatment of rice straw on pilot scale steam explosion has been attempted to achieve maximum sugar recovery. Three different reaction media viz. water, sulfuric acid and phosphoric acid (0.5%, w/w) were explored for pretreatment by varying operating temperature (160, 180 and 200°C) and reaction time (5 and 10min). Using water and 0.5% SA showed almost similar sugar recovery (∼87%) at 200 and 180°C respectively. However, detailed studies showed that the former caused higher production of oligomeric sugars (13.56g/L) than the later (3.34g/L). Monomeric sugar, followed the reverse trend (7.83 and 11.62g/L respectively). Higher oligomers have a pronounced effect in reducing enzymatic sugar yield as observed in case of water. Mass balance studies for water and SA assisted SE gave total saccharification yield as 81.8% and 77.1% respectively. However, techno-economical viability will have a trade-off between these advantages and disadvantages offered by the pretreatment medium.

Ionic liquid pretreatment of biomass for sugars production: Driving factors with a plausible mechanism for higher enzymatic digestibility

In this study, five ionic liquids (ILs) have been explored for biomass pretreatment for the production of fermentable sugar. We also investigated the driving factors responsible for improved enzymatic digestibility of various ILs treated biomass along with postulating the plausible mechanism thereof. Post pretreatment, mainly two factors impacted the enzymatic digestibility (i) structural deformation (cellulose I to II) along with xylan/lignin removal and (ii) properties of ILs; wherein, K-T parameters, viscosity and surface tension had a direct influence on pretreatment. A systematic investigation of these parameters and their impact on enzymatic digestibility is drawn. [C2mim][OAc] with β-value 1.32 resulted 97.7% of glucose yield using 10 FPU/g of biomass. A closer insight into the cellulose structural transformation has prompted a plausible mechanism explaining the better digestibility. The impact of these parameters on the digestibility can pave the way to customize the process to make biomass vulnerable to enzymatic attack.

Improved saccharification of pilot-scale acid pretreated wheat straw by exploiting the synergistic behavior of lignocellulose degrading enzymes

Requirement of high enzyme dosage for lignocellulosic biomass hydrolysis is one of the challenges for the viability of the second generation bioethanol technology. Here, an optimal enzyme mixture was developed by partially replacing the cellulase proportion with accessory enzymes (β-glucosidase, xylanase, pectinase, laccase) and its hydrolytic performance was compared with different commercial counterparts for the saccharification of pretreated wheat straw (PWS) using a 250 kg per day continuous pilot plant. Maximum degree of synergism was observed with xylanase followed by pectinase, laccase, and β-glucosidase. The statistically optimized enzyme mixture enhanced hydrolysis by 51.23% and 40.66% in 6 h and 24 h, respectively. This study elucidates that presence of even small amount of oligomers and cellobiose pose a strong inhibition for the enzymes. Therefore, development of an optimal enzyme formulation is a sustainable approach to reduce overall enzyme loading for biomass saccharification.

Evaluation of recalcitrant features impacting enzymatic saccharification of diverse agricultural residues treated by steam explosion and dilute acid

Exploring agricultural biomass for biofuel production necessitates pretreatment as a prerequisite step. However, due the variability in recalcitrance among biomasses, choosing an optimum pretreatment methodology suitable for multiple feedstocks is challenging. To assess which parameters of pretreated biomass may serve as useful indicators of potential subsequent enzymatic saccharification, an insight into the structural alteration during pretreatment and its impact on the downstream process is essential. In this study, two pretreatment methods, dilute acid (DA) and steam explosion (SE) have been employed on three different biomasses viz. rice straw (RS), cotton stalk (CS) and mustard stalk (MS). The alteration in recalcitrant features of the pretreated residues was measured by chemical analysis, XRD, BET and FT-IR. FT-IR proved useful to measure the cellulose related properties viz. lateral order index (LOI) and hydrogen bond index (HBI) besides lignin related features, i.e. cross-linked lignin (CLL), lignin/cellulose (L/C) and syringyl/guaiacyl (S/G) ratio. The results show that S/G ratio, specific surface area and HBI of the pretreated residues had a positive correlation with enzymatic saccharification across different biomasses and pretreatment methodologies employed. On the other hand, lignin content, CLL, L/C ratio and LOI showed a negative correlation. However, the extent of xylan removal showed a positive correlation with the enzymatic saccharification only when a single pretreatment method was applied to different biomasses. The structure-activity correlation presented here would help to assess and predict the enzymatic saccharification while applying DA or SE pretreatment methods on different biomasses. This correlation could provide assistance in designing an optimum technology.

Intensification of steam explosion and structural intricacies impacting sugar recovery

Dilute acid (DA) pretreatment at pilot level failed for cotton stalk (CS) due to the technical issues posed by its inherent nature. Reasonable glucan conversion has been reported via two-stage pretreatment but adds on to the process cost. Proposed herewith is a single-stage steam explosion (SE) process preceded by water extraction resulting in high sugar recovery from CS. Raising the extraction temperature to 80°C increased the glucan conversion from 37.9 to 52.4%. Further improvement up to 68.4% was achieved when DA was incorporated during the room temperature extraction. LC-MS revealed the formation of xylo-oligomers limiting the glucan conversion in proportion to the length of xylo-oligomers. Varying extraction conditions induced structural alterations in biomass after SE evident by compositional analysis, Infrared Spectroscopy, X-Ray Diffraction and Scanning Electron Microscopy. Overall glucose recovery, i.e. 75.8-76.7% with and without DA extraction respectively was achieved.

The Pretreatment Technologies for Deconstruction of Lignocellulosic Biomass

Owing to the finite supply of fossil fuels, greenhouse gasses emission, global warming, increasing price, and unexpected fluctuations, there is a need to pay attention for alternative energy resources and thus interest in ethanol which is renewable, environmentally sustainable, and economically viable fuel has been strengthened. Due to economic and environmental concerns cropped up with the use of the first-generation ethanol processes, second-generation ethanol processes which comprise the use of waste biomass, viz., agricultural crop residues, municipal solid waste, sludge, livestock manure, etc., has been contemplated to be the hot emerging field. However, due to many technological issues, development of an effective technology is still a challenge. This chapter, therefore, provides insight into the pretreatment technologies involved in the production of free sugars which can be fermented to ethanol along with discussion on the merits and demerits of each of the technologies and their future prospects. This chapter also deals with various biomass-related issues and the updated technology status along with commercial aspects.

Characterization of ionic liquid pretreated plant cell wall for improved enzymatic digestibility

An insight into the properties of cell wall of mustard stalk (MS) pretreated by five ionic liquids (ILs) revealed ILs interaction with cellulose, hemicellulose and lignin components. Differential Scanning Calorimetry (DSC) showed increased pore size coupled with increased population of pores evoked by certain ILs in better facilitating enzymatic accessibility. Interestingly, all the five ILs predominantly increased the propensity of two pore sizes formation; 19 and 198 nm, but remarkable difference in the pore volumes of pretreated MS suggested the supremacy of [OAc]- based ILs, resulting in higher glucose yields. Cellulose I to II transition in pretreated MS was supported by the reduced total crystallinity index (TCI), lateral order index (LOI) values. Strong inverse correlation existed between the said parameters and residual acetyl content with enzymatic hydrolysis (R2 > 0.8). An inverse relationship between hydrogen bond basicity, LOI and TCI suggested it to be a good indicator of IL pretreatment efficiency.