Ruey Huei Yeh

Optimal maintenance-policies for deteriorating systems under various maintenance strategies

This paper presents algorithms for deriving optimal maintenance policies to minimize the mean long-run cost-rate for continuous-time Markov deteriorating systems. The degree of deterioration (except failure) of the system is known only through inspection. The time durations of inspection and replacement are nonnegligible. The costs are for inspection, replacement, operation, and downtime (idle). In particular, the replacement time, replacement cost, and operating cost-rate increase as the system deteriorates. Five maintenance strategies are considered-failure replacement, age replacement, sequential inspection, periodic inspection, and continuous inspection. Iterative algorithms are developed to derive the optimal maintenance policy and the corresponding cost rate for each strategy. Under sufficient conditions, structural optimal policies are obtained. >

Optimal production run length for products sold with warranty

Abstract This article studies the optimal production run length for a deteriorating production system in which the products are sold with free minimal repair warranty. The deterioration process of the system is characterized by a two-state continuous-time Markov chain. For products sold with free minimal repair warranty, we show that there exists a unique optimal production run length such that the expected total cost per item is minimized. Since there is no closed form expression for the optimal production run length, an approximate solution is derived. In addition, three special cases which provide bounds for searching the optimal production run length are investigated and some sensitivity analysis is carried out to study the effects of the model parameters on the optimal production run length. Finally, a numerical example is given to evaluate the performance of the optimal production run length.

Optimal preventive-maintenance warranty policy for repairable products

Abstract This paper investigates preventive-maintenance warranty (PMW) policies for repairable products. When the length of a warranty period is pre-specified, the optimal number of preventive maintenance actions, corresponding maintenance degrees, and the maintenance schedule are jointly determined. We show that there exists a unique optimal policy such that the expected total warranty cost is minimized. Under some reasonable conditions, structural properties of the optimal policy are obtained. Using these properties, an algorithm is provided to efficiently search for the optimal policy. In the case where the failure density is Weibull, a closed form expression of the optimal policy is derived. Finally, the impact of providing preventive maintenance within a warranty period is illustrated through a numerical example.

Optimal periodic replacement policy for repairable products under free-repair warranty

This paper investigates the effects of a free-repair warranty on the periodic replacement policy for a repairable product. Cost models are developed for both a warranted and a non-warranted product, and the corresponding optimal periodic replacement policies are derived such that the long-run expected cost rate is minimized. For a product with an increasing failure rate function, structural properties of these optimal policies are obtained. By comparing these optimal policies, we show that the optimal replacement period for a warranted product should be adjusted toward the end of the warranty period. Finally, examples are given to numerically illustrate the impact of a product warranty on the optimal periodic replacement policy.

A Bayesian approach to an adaptive preventive maintenance model

Abstract In this paper we consider a Bayesian theoretic approach to determine an optimal adaptive preventive maintenance policy with minimal repair. By incorporating minimal repair, maintenance and replacement, the mathematical formulas of the expected cost per unit time are obtained. When the failure density is Weibull with uncertain parameters, a Bayesian approach is established to formally express and update the uncertain parameters for determining an optimal adaptive preventive maintenance policy. Furthermore, various special cases of our model are discussed in detail.

Optimal age-replacement policy for nonrepairable products under renewing free-replacement warranty

This paper investigates the effects of a renewing free-replacement warranty on the age replacement policy for a nonrepairable product. For both warranted, and nonwarranted products, cost models are developed, and the corresponding optimal replacement ages are derived such that the long-run expected cost rate is minimized. Furthermore, we show that the optimal replacement age for a warranted product is closer to the end of the warranty period than for a nonwarranted product. Finally, numerical examples are given to evaluate the impact of a product warranty on the optimal replacement age.

A fuzzy multi-criteria decision making approach for solving a bi-objective personnel assignment problem

Effective personnel assignment is one of the most crucial tasks performed by the decision makers of a company. This paper proposes a systematic approach with a feedback mechanism in which the interdependences among positions and the differences among the selected employees are considered simultaneously. Unfortunately, the two combined considerations have rarely been discussed in the literature. The purpose of this approach is to obtain the best matching of candidates and positions in order to organize a collaboratively cross-functional team. In a fuzzy environment and, then, in the proposed approach, a bi-objective binary integer programming (BOBIP) model is formulated. Based on the weighted composite scores determined in the third step of the proposed procedure, the BOBIP model is transformed into a fuzzy bi-objective goal programming (FBOGP) model. An elaborately designed heuristic algorithm is developed to determine the appropriate values of several important parameters in the FBOGP model, which is solved using LINDO 8.0. An application example is illustrated, and two additional examples are tested. The results indicate that the proposed approach achieves the acceptable satisfaction level and requires less computation time than the brute force enumerative method.

Optimal preventive maintenance policy for leased equipment using failure rate reduction

This study proposes a maintenance scheme for leased equipment using failure rate reduction method and derives an optimal preventive maintenance (PM) policy that minimizes expected total cost. Under the proposed maintenance scheme, the lessor (equipment owner) rectifies failures with minimal repairs within the lease period, and the lessor may incur a penalty when repair time exceeds a time limit as specified in the lease contract. To reduce the expected total cost, the lessor may employ PM actions to decrease the number of possible failures. In this study, an efficient algorithm is developed to derive the optimal PM policy and a closed-form solution is obtained for the case where the lifetime distribution of the equipment is Weibull. The expected total cost using the optimal PM policy under the proposed maintenance scheme is then compared with the performance of other policies under various maintenance schemes through numerical examples.

A Bayesian perspective on age replacement with minimal repair

Abstract In this article, a Bayesian approach is developed for determining an optimal age replacement policy with minimal repair. By incorporating minimal repair, planned replacement, and unplanned replacement, the mathematical formulas of the expected cost per unit time are obtained for two cases – the infinite-horizon case and the one-replacement-cycle case. For each case, we show that there exists a unique and finite optimal age for replacement under some reasonable conditions. When the failure density is Weibull with uncertain parameters, a Bayesian approach is established to formally express and update the uncertain parameters for determining an optimal age replacement policy. Further, various special cases are discussed in detail. Finally, a numerical example is given.

State-age-dependent maintenance policies for deteriorating systems with Erlang sojourn time distributions

Abstract This paper investigates state-age-dependent maintenance policies for multistate deteriorating systems with Erlang sojourn time distributions. Since Erlang distributions are serial combinations of exponential phases, the deteriorating process can be modeled by a multi-phase Markovian model and hence easily analyzed. Based on the Markovian model, the optimal phase-dependent inspection and replacement policy can be obtained by using a policy improvement algorithm. However, since phases are fictitious and can not be identified by inspections, two procedures are developed to construct state-age-dependent policies based on the optimal phase-dependent policy. The properties of the constructed state-age-dependent policies are further investigated and the performance of the policy is evaluated through a numerical example.