Shanghua Wu

Comparative study on in vivo response of porous calcium carbonate composite ceramic and biphasic calcium phosphate ceramic

In a previous study, robust calcium carbonate composite ceramics (CC/PG) were prepared by using phosphate-based glass (PG) as an additive, which showed good cell response. In the present study the in vivo response of porous CC/PG was compared to that of porous biphasic calcium phosphate ceramics (BCP), using a rabbit femoral critical-size grafting model. The materials degradation and bone formation processes were evaluated by general observation, X-ray radiography, micro-computed tomography, and histological examination. The results demonstrated excellent biocompatibility and osteoconductivity, and progressive degradation of CC/PG and BCP. Although the in vitro degradation rate of CC/PG was distinctly faster than that of BCP, at 4week post-implantation, the bone generation and material degradation of CC/PG were less than those of BCP. Nevertheless, at postoperative week 8, the increment of bone formation and material degradation of CC/PG was pronouncedly larger than that of BCP. These results show that CC/PG is a potential resorbable bone graft aside from the traditional synthetic ones.

Fabrication of β-tricalcium phosphate composite ceramic sphere-based scaffolds with hierarchical pore structure for bone regeneration

Polymer sphere-based scaffolds, which are prepared by bonding the adjacent spheres via sintering the randomly packed spheres, feature uniform pore structure, full three-dimensional (3D) interconnection, and considerable mechanical strength. However, bioceramic sphere-based scaffolds fabricated by this method have never been reported. Due to high melting temperature of bioceramic, only limited diffusion rate can be achieved when sintering the bioceramic spheres, which is far from enough to form robust bonding between spheres. In the present study, for the first time we fabricated 3D interconnected β-tricalcium phosphate ceramic sphere-based (PG/TCP) scaffolds by introducing phosphate-based glass (PG) as sintering additive and placing uniaxial pressure during the sintering process. The sintering mechanism of PG/TCP scaffolds was unveiled. The PG/TCP scaffolds had hierarchical pore structure, which was composed by interconnected macropores (>200 μm) among spheres, pores (20–120 μm) in the interior of spheres, and micropores (1–3 μm) among the grains. During the sintering process, partial PG reacted with β-TCP, forming β-Ca2P2O7; metal ions from PG substituted to Ca2+ sites of β-TCP. The mechanical properties (compressive strength 2.8–10.6 MPa; compressive modulus 190–620 MPa) and porosity (30%–50%) of scaffolds could be tailored by manipulating the sintering temperatures. The introduction of PG accelerated in vitro degradation of scaffolds, and the PG/TCP scaffolds showed good cytocompatibility. This work may offer a new strategy to prepare bioceramic scaffolds with satisfactory physicochemical properties for application in bone regeneration.

β-tricalcium phosphate composite ceramics with high compressive strength, enhanced osteogenesis and inhibited osteoclastic activities

β-tricalcium phosphate (β-TCP) is well known as a resorbable bone repair material due to its inherent excellent biocompatibility and osteoconductivity. However, β-TCP is encountered with osteostimulation-deficiency and poor mechanical strength because of poor sinterability. Herein, we prepared novel β-TCP composite ceramics (TCP/SPGs) by introducing strontium-containing phosphate-based glass (SPG; 45P2O5-32SrO-23Na2O) as sintering additive. The SPG helped to achieve efficient liquid-phase sintering of β-TCP at 1100 °C. The compressive strength of TCP/SPGs with 15 wt.% SPG (TCP/SPG15) was 2.65 times as high as that of plain β-TCP ceramic. The SPG reacted with β-TCP, and the Sr2+ and Na2+ from SPG replaced Ca2+ in the lattice structure of β-TCP, enabling the sustained release of strontium from TCP/SPGs. In vitro cytological test indicated that TCP/SPGs with certain amount of SPG were highly biocompatible, and noticeably promoted osteogenesis, and inhibited osteoclastic activities. Our results suggested that the TCP/SPG15 might be potential high-strength bone grafts used for bone defect repair, especially in the osteoporotic condition.

Effects of Y2O3 on the densification and fracture toughness of SPS-sintered TiC

Abstract In this work, we report a novel approach to fabricate titanium carbide (TiC) ceramics toughened by Y2O3 introduced via chemical precipitation method. TiC ceramics with and without Y2O3 addition were consolidated by SPS, and the densification, microstructure and fracture toughness were investigated. Compared to the additive-free counterpart, improved density and finer grain microstructure were found for TiC ceramics with Y2O3 sintered at 1600 °C, indicating that Y2O3 additive homogeneously scattered in TiC matrix could not only improve the density but also inhibit grain growth. In addition, the grain boundary was strengthened due to Y2O3 pinning in grain boundary, leading to a fracture behaviour transformation from intergranular type to the mixed mode of intergranular and transgranular fracture. Because of the improved density and strengthened grain boundary, the fracture toughness increased from 4.3 to 5.3 MPa·m1/2, which is improved by ~23% compared with that of additive-free TiC sample.

Piezoelectric array for transducer application using additive manufacturing

Piezoelectric ceramic and the corresponding array are widely used in energy harvesting and ultrasonic application for the capabilities of converting compressive/tensile stresses to an electric charge, or vice versa. However, the need for a complex geometry of array is a major technical challenge for further application. To enable the fabrication of piezoelectric ceramics, additive manufacturing (AM) processes (3D printing technology) is expect. In this study, we propose a Mask-Image-Projection-based Stereolithography (MIP-SL) technology to print piezoelectric-composite slurry with BaTiO3 particles into different arrays. After post-process, the printed arrays display piezoelectric properties that can be used in ultrasonic application.