Sheida Kadivar

Optimisation of enzymatic synthesis of cocoa butter equivalent from high oleic sunflower oil

BACKGROUND High oleic sunflower oil (HOSO) and a fatty acid (FA) mixture were inter-esterified in a solvent-free system catalysed by Lipozyme RM IM to produce a cocoa butter equivalent (CBE). The effects of reaction conditions on the percentage of saturate-oleoyl-saturate (SOS) and saturate-saturate-oleoyl (SSO) triacylglycerols (TAGs) were studied. The process was further optimised by response surface methodology. A five-factor response surface design was used to investigate the influences of the five major factors and their mutual relationships. The five factors were substrate ratio (A, FA/HOSO, mol mol⁻¹), enzyme load (B, wt% based on substrates), water content (C, wt% based on substrates), reaction temperature (D,°C) and reaction time (E, in hours) varying at three levels together with two star point levels. RESULTS The highest yield (59.1% SOS) and lowest acyl migration (2.9% SSO) was obtained at 10% enzyme load, 1% water content, 1:7 substrate mole ratio, 65°C reaction temperature and 6 h reaction time. All the investigated factors except substrate ratio had significant effect on acyl migration. CONCLUSION The quadratic response models sufficiently described the acidolysis reaction. All parameters had significant effect on the percentage of SOS TAGs. Based on the models, the reaction was optimised to obtain a maximum yield of SOS TAGs.

Enzymatic and Other Modification Techniques to Produce Cocoa Butter Alternatives

Publisher Summary Cocoa butter (CB) is an essential ingredient in chocolate as it forms the continuous phase of chocolate. It is responsible for the gloss, texture, and typical melting behavior of chocolate. Although cocoa butter is the ideal ingredient, the varying supply and increasing price depending on fluctuating cocoa bean prices forced manufacturers to seek alternatives. Cocoa butter can be replaced by other vegetable fats, collected under the name Cocoa Butter Alternatives (CBAs). The CBAs are divided into three main categories according to their functionality and similarity to cocoa butter: the Cocoa Butter Equivalents (CBEs), the Cocoa Butter Replacers (CBRs), and the Cocoa Butter Substitutes (CBSs). A CBE should allow processing of chocolate products in an identical manner to that of cocoa butter-based products. The specific fatty acid profile and their distribution on the glycerol backbone in natural oils and fats affect their functional properties like crystallization and melting behavior. Therefore, the use of only one technique is not sufficient and several techniques need to be combined together to produce a cocoa butter alternative fat. Interesterification is an important modification technique resulting in the redistribution of the fatty acids along the glycerol backbone, which results in a change of the physicochemical properties of the fat.

Feasibility of a small-scale production system approach for palm sugar sweetened dark chocolate

Palm sugar is highly produced and patronised in the south-eastern part of Asia, e.g. Indonesia which is also the world’s third largest cocoa producer. Recently, interest in palm sugar sweetened chocolate and better approaches for production methods that can be easily applied in developing countries are rising. This work investigated the influence of palm sugar on the quality attributes of dark chocolate in terms of fineness, rheological behaviour and aroma profile compared to that of sucrose. Furthermore, a small-scale processing approach using the combination of Stephan mixer and ball mill compared to the conventional method was investigated. The results showed that palm sugar sweetened chocolate exhibited a higher viscosity, a higher particle volume fraction and a higher degree of particle agglomeration due to its relatively high moisture and presence of glucose and fructose. Furthermore, chocolates sweetened with palm sugar displayed a distinctive aroma profile with the abundant presence of 2,3-dihydro-3,5-dihydroxy-6-methyl-4H-pyran-4-one and pyrazine-based compounds. Applying the alternative processing method leaded to the production of chocolate with rather high degree of agglomeration and viscosity as compared to chocolate produced by means of conventional processing. Moreover, the alternative processing method resulted in the presence of myrcene, β-trans-ocimene and isoamyl acetate which were not observed in the conventionally produced chocolates. The alternative processing method, however, seems to have potential for small-scale production of dark chocolate sweetened with palm sugar.

Development of an Offline Bidimensional High-Performance Liquid Chromatography Method for Analysis of Stereospecific Triacylglycerols in Cocoa Butter Equivalents

Acyl migration is a serious problem in enzymatic modification of fats and oils, particularly in production of cocoa butter equivalent (CBE) through enzymatic acidolysis reaction, which leads to the formation of non-symmetrical triacylglycerols (TAGs) from symmetrical TAGs. Non-symmetrical TAGs may affect the physical properties of final products and are therefore often undesired. Consequently, an accurate method is needed to determine positional isomer TAGs during the production of CBE. A bidimentional high-performance liquid chromatography (HPLC) method with combination of non-aqueous reversed-phase HPLC and silver ion HPLC joining with an evaporative light scattering detector was successfully developed for the analysis of stereospecific TAGs. The best separation of positional isomer standards was obtained with a heptane/acetone mobile-phase gradient at 25 °C and 1 mL/min. The developed method was then used in multidimensional determination of the TAG positional isomers in fat and oil blends and successfully identified the TAGs and possible isomers in enzymatically acidolyzed CBE.

Investigating the rheological, microstructural and textural properties of chocolates sweetened with palm sap-based sugar by partial replacement

Palm sugar, a natural alternative sweetener which can be made from the nectar of several species of palm tree flowers, recently gains more interest. Due to its physicochemical characteristics, utilisation of palm sugar as chocolate sweetener results in different quality attributes of chocolate. In this work, a thorough investigation about the influence of palm sugar on the rheological, microstructural and textural characteristics of chocolate was carried out through partial replacement of sucrose as chocolate sweetener. Accordingly, five sucrose–palm sugar blends with different palm sugar (PS) proportion, namely PS0, PS25, PS50, PS75, and PS100 were used as chocolate sweetener. The results showed that the Casson yield value of chocolate containing palm sugar was lower than the Casson yield value of chocolate sweetened with pure sucrose which could be attributed to the presence of agglomerates in the chocolate suspension. However, palm sugar-sweetened chocolate exhibited a higher Casson viscosity and thixotropy which could be mainly attributed to the presence of glucose and fructose and the relatively high moisture content. These factors also influenced the hardness of the chocolate to some extent. A lower melting temperature and enthalpy value of the sugar phase in chocolate were observed by DSC, whereas visualisation using SEM, polarised and normal light microscopy indicated increased agglomeration due to the presence of moisture, amorphous sugar and chemical “impurities”. Rheological behaviour of molten chocolate, hardness and polarised–normalised light microscopy were evaluated at a constant temperature of 40, 20, and 50 °C, respectively, while the melting profile was measured from 20 to 200 °C at a rate of 5 °C/min.