Steven Lecompte

Design Sensitivity Analysis of a Plate-Finned Air-Cooled Condenser for Low-Temperature Organic Rankine Cycles

ABSTRACT Due to increasing world energy demand and environmental concerns, sustainable energy production has become crucial. Among sustainable energy sources such as solar, wind, and geothermal, industrial waste heat (heat normally released to the environment) has a big potential. Organic Rankine cycles (ORCs) are promising systems for utilizing low-temperature (100–250°C) waste heat. For an ORC system, the condenser is a key component. An accurate condenser design is important for cycle efficiency and system cost. In the literature, there are in-tube condensation correlations that are used to design condensers. However, they are not necessarily valid for low-temperature ORC conditions and working fluids, and that might lead to inaccurate end designs. This study comprises a summarized literature survey about in-tube condensation correlations. Then an iterative heat exchanger design methodology is proposed that allows performing a design sensitivity analysis on a V-shaped condenser within an input range of geometric parameters and boundary conditions. Nineteen correlations are implemented to calculate rating parameters like pressure drops, total transferred heat, overall heat transfer coefficient, size, cost and degree of subcooling. The deviations at these parameters are represented as the coefficient of variation that indicates the design condition regions where the prediction methods differ or not.

Evaluation of Existing Heat Transfer Correlations in Designing Helical Coil Evaporators for Low-Temperature Organic Rankine Cycles via Inverse Design Approach

ABSTRACT For evaluating the heat transfer correlations from literature in designing helical coil evaporators for low-temperature organic Rankine cycles (ORC), an inverse evaporator design methodology is used. This is done by taking four already performed measurements with different working fluid mass flow rates (0.21–0.23 kg/s) and saturation pressures (1.93–3.05 MPa, reduced pressures of 0.51–0.82) at the helical coil evaporator (66 m long) in an already operational experimental solar/thermal ORC system as real-case references for the evaporator inverse designs boundary conditions. R-404A is considered as the working fluid. The heating water inlet temperature is changed between 353 K and 373 K. The total length is inversely calculated via 15 helical coil two-phase heat transfer correlations for each case. Their end designs are compared with the actual length. Results show that the correlations can be used interchangeably for designing helical coil evaporators for low-temperature ORCs since the heat transfer resistance is dominant on the shell-side. For evaluating the sensitivity of these results, a secondary analysis was made by means of changing the shell-side correlations accuracy from its initial value of 10% to more accurate 7%. Predictions with several correlations design shorter heat exchangers at reduced pressures less than 0.7.