Stuart Glazer

Status of the James Webb Space Telescope integrated science instrument module system

The Integrated Science Instrument Module (ISIM) of the James Webb Space Telescope (JWST) is discussed from a systems perspective with emphasis on development status and advanced technology aspects. The ISIM is one of three elements that comprise the JWST space vehicle and is the science instrument payload of the JWST. The major subsystems of this flight element and their build status are described.

The James Webb Space Telescope integrated science instrument module

The Integrated Science Instrument Module of the James Webb Space Telescope is described from a systems perspective with emphasis on unique and advanced technology aspects. The major subsystems of this flight element are described including: structure, thermal, command and data handling, and software.

The Integration and Test Program of the James Webb Space Telescope

The James Webb Space Telescope (JWST) project has entered into a comprehensive integration and test (I and T) program that over the coming years will assemble and test the various elements of the observatory and verify the readiness of the integrated system for launch. Highlights of the I and T program include a sequence of cryo-vacuum tests of the Integrated Science Instrument Module (ISHvf), to be carried out at NASAs Goddard Space Flight Center (GSFC) and an end-to- end cryo-vacuum optical and thermal test - of unprecedented scale - of the telescope plus instruments at NASAs Johnson Space Center (JSC). The I and T program, as replanned for a 2018 launch readiness date, contains a number of risk-reduction features intended to maximize the prospects for success of the critical tests, leading to reduced cost and schedule risk for those activities. For the JSC test, these include enhancement of the precursor Pathfinder program, the addition of a second cryo-vacuum thermal test of the observatorys Core region, and enhancement of the subsystem level testing program for the cryo-cooler for the Mid-InfraRed Instrument (MlRl). We report here on the I and T program for JWST, focusing on the I and T path for the instruments and telescope, and on the status of the hardware and plans that support it.

James Webb Space Telescope Integrated Science Instrument Module Thermal Balance/Thermal Vacuum Test Configuration and Test Planning at NASA's Goddard Space Flight Center

The James Webb Space Telescope (JWST) is the next of the “great observatories”, scheduled to be launched in 2014. Three of the four science instruments are passively cooled to their operational temperature range of 36K to 40K, and the fourth instrument is actively cooled to its operational temperature of approximately 6K. Thermal-vacuum testing of the flight science instruments at the Integrated Science Instrument Module (ISIM) element level will take place within a newly constructed shroud cooled by gaseous helium inside Goddard Space Flight Center’s (GSFC) Space Environment Simulator (SES). The test enclosure surrounding the instruments during the integrated ISIM-level thermal balance testing is complex, and is designed to simulate as closely as possible the in-flight conductive and radiative thermal environment around the ISIM. Thermal control and measurement of parasitic sources of heat leak into the test volume is critical, as the dissipation plus known parasitics in the flight ISIM is approximately 454 mW, and additional parasitics attributed to the flight enclosure itself are nearly equal to this, resulting in the energy balance of the inflight ISIM being less than 1.0 W. Sources of test-induced parasitics must be carefully controlled and measured, and the ability to thermally control the test environment is critical to enable accurate thermal balance testing and thermal model correlation. This paper describes the test configuration and plans for the ISIM-level thermal vacuum/thermal balance testing at GSFC.

Thermal and contamination control of the mid-infrared instrument for JWST

The Mid-Infrared Instrument (MIRI) is the coldest and longest wavelength (5-28 micron) science instrument on-board the James Webb Space Telescope observatory and provides imaging, coronography and high and low resolution spectroscopy. The MIRI thermal design is driven by a requirement to cool the detectors to a temperature below 7.1 Kelvin. The MIRI Optics Module (OM) is accommodated within the JWST Integrated Science Instrument Module (ISIM) which is passively cooled to between 32 and 40 K. Thermal isolation between the OM and the ISIM is therefore required, with active cooling of the OM provided by a dedicated cryostat, the MIRI Dewar. Heat transfer to the Dewar must be minimised to achieve the five year mission life with an acceptable system mass. Stringent cleanliness levels are necessary in order to maintain the optical throughput and the performance of thermal control surfaces. The ISIM (and MIRI OM) is launched warm, therefore care must be taken during the on-orbit cooldown phase, when outgassing of water and other contaminants is anticipated from composite structures within the ISIM. Given the strong link between surface temperature and contamination levels, it is essential that the MIRI thermal and contamination control philosophies are developed concurrently.

Cryo-Vacuum Testing of the JWST Integrated Science Instrument Module

In late 2015/early 2016, a major cryo-vacuum test was carried out for the Integrated Science Instrument Module (ISIM) of the James Webb Space Telescope (JWST). This test comprised the final cryo-certification and calibration test of the ISIM, after its ambient environmental test program (vibration, acoustics, EMI/EMC), and before its delivery for integration with the rest of the JWST observatory. Over the 108-day period of the round-the-clock test program, the full complement of ISIM flight instruments, structure, harness radiator, and electronics were put through a comprehensive program of thermal, optical, electrical, and operational tests. The test verified the health and excellent performance of the instruments and ISIM systems, proving the ISIM element’s readiness for integration with the telescope. We report here on the context, goals, setup, execution, and key results for this critical JWST milestone.

James Webb Space Telescope Integrated Scientific Instrument Module: Design, Optimization, and Calibration of High-Accuracy Instrumentation to Measure Heat Flow in Cryogenic Testing

The James Webb Space Telescope (JWST) is the next of the “Great Observatories”, scheduled to be launched before 2018. Three of the four science instruments are passively cooled to their operational temperature range of 36K to 40K, and the fourth instrument is actively cooled to its operational temperature of approximately 6K. The requirement for multiple thermal zones results in the instruments being thermally connected to five external radiators via individual high purity aluminum heat straps. Thermal-vacuum and thermal balance testing of the flight instruments at the Integrated Science Instrument Module (ISIM) element level will take place within a newly constructed shroud cooled by gaseous helium inside Goddard Space Flight Center’s (GSFC) Space Environment Simulator (SES). The flight external radiators are not available during ISIM-level thermal vacuum/thermal testing, so they will be replaced in test with controllable thermal boundaries with identical physical interfaces to the flight radiators. Those boundaries are provided on specially designed test hardware which measures the heat flow within each of the five heat straps to an accuracy of < 2 mW, which is less than 5% of the minimum predicted heat flow values. This is essential to ISIM thermal model correlation, since the physics of heat flow and temperature changes at these temperatures, coupled with instrumentation limitations, dictates that thermal models are more accurately correlated when temperature data is supplemented by accurate knowledge of heat flows. Devices that measure heat flow in this manner have historically been referred to as “Q-meters”. This paper lists the operational requirements, characteristics, and constraints for the special ISIM Q-meters, and presents the methodology used in their thermal design and evaluation. Factors leading to the selection of the optimal geometry, instrumentation, calibration program, and test usage are presented.

Enhancements to the NASA/Goddard Space Flight Center (GSFC) Space Environment Simulator (SES) Facility to Support Cryogenic Testing of the James Webb Space Telescope (JWST) Integrated Science Instrument Module (ISIM)

NASA is the mission lead for the James Webb Space Telescope (JWST), the next of the “Great Observatories”, scheduled for launch in 2014. It is directly responsible for the integration and test of the Integrated Science Instrument Module (ISIM), which includes a composite truss structure provided by NASA, and four science instruments sponsored and provided by NASA, the European Space Agency (ESA), the Canadian Space Agency (CSA), and the European Consortium (EC). Three of the four instruments are passively cooled and designed to operate at temperatures in the 36K to 40K range, and the fourth instrument is actively cooled to approximately 6K. The ISIM will undergo several performance tests at various levels of integration in the NASA Goddard Space Flight Center’s (GSFC) Space Environment Simulator (SES), GSFC’s largest thermal vacuum chamber. These activities range from Cryo-cycling the bare flight composite structure to thermal balance and performance testing of the full ISIM module. This paper describes the enhancements made to the SES chamber in order to support all cryogenic thermal vacuum testing of the ISIM. Upgrades discussed include: design and fabrication of a very large, removable and reconfigurable helium shroud; a new valve box permitting independent flow control of gaseous helium (GHe) to up to ten zones; and development of in-situ 3-dimensional photogrammetry capability in a cryogenic environment. Also presented will be select results from several facility tests already conducted to verify the chamber capabilities and optimize operational procedures, including the Helium Shroud -03 Configuration Acceptance Test, and the Helium Shroud -01 Configuration Chamber Certification Test.

Cryogenic emittance measurement and its accuracy for the James Webb space telescope

NASAs James Webb Space Telescope-Integrated Science Instrument Module (JWST-ISIM) radiators and structures operate in the 30 to 40 K range. There is limited emittance data for coatings of interest in this temperature range. Calorimetric emittance tests performed at Goddard Space Flight Center in the past have used a transient technique, which results in large uncertainties (typically > +/-30%) at the lowest temperatures. These large uncertainties would practically require use of overly conservative emissivities in radiator sizing, which would in turn pose unnecessary area and mass penalties. There is thus a strong incentive to make highly accurate emittance measurements. A special liquid helium cryogenic facility was fabricated for this purpose, and a series of thermal balance tests were subsequently performed at NASA/GSFC to measure the emittance of selected ISIM coatings accurately at temperatures down to 25K. This paper discusses the test methodology, and the analytical methods used to calculate the emittance and its accuracy from the measured data. Preliminary results show that for relatively high emittance coatings, typical measurement accuracies at 30 K approach +/- 5%.

WMAP Observatory Thermal Design and On-Orbit Thermal Performance

The Wilkinson Microwave Anisotropy Probe (WMAP) observatory, launched June 30, 2001, is designed to measure the cosmic microwave background radiation with unprecedented precision and accuracy while orbiting the second Lagrange point (L2). The instrument cold stage must be cooled passively to <95K, and systematic thermal variations in selected instrument components controlled to less than 0.5 mK (rms) per spin period. This paper describes the thermal design and testing of the WMAP spacecraft and instrument. Flight thermal data for key spacecraft and instrument components are presented from launch through the first year of mission operations. Effects of solar flux variation due to the Earths elliptical orbit about the sun, surface thermo-optical property degradations, and solar flares on instrument thermal stability are discussed.