Sunny Sethi

Carbon nanotube-based synthetic gecko tapes

We have developed a synthetic gecko tape by transferring micropatterned carbon nanotube arrays onto flexible polymer tape based on the hierarchical structure found on the foot of a gecko lizard. The gecko tape can support a shear stress (36 N/cm2) nearly four times higher than the gecko foot and sticks to a variety of surfaces, including Teflon. Both the micrometer-size setae (replicated by nanotube bundles) and nanometer-size spatulas (individual nanotubes) are necessary to achieve macroscopic shear adhesion and to translate the weak van der Waals interactions into high shear forces. We have demonstrated for the first time a macroscopic flexible patch that can be used repeatedly with peeling and adhesive properties better than the natural gecko foot. The carbon nanotube-based tape offers an excellent synthetic option as a dry conductive reversible adhesive in microelectronics, robotics, and space applications.

Gecko-Inspired Carbon Nanotube-Based Self-Cleaning Adhesives

The design of reversible adhesives requires both stickiness and the ability to remain clean from dust and other contaminants. Inspired by gecko feet, we demonstrate the self-cleaning ability of carbon nanotube-based flexible gecko tapes.

Superhydrophobic conductive carbon nanotube coatings for steel.

We report the synthesis of superhydrophobic coatings for steel using carbon nanotube (CNT)-mesh structures. The CNT coating maintains its structural integrity and superhydrophobicity even after exposure to extreme thermal stresses and has excellent thermal and electrical properties. The coating can also be reinforced by optimally impregnating the CNT-mesh structure with cross-linked polymers without significantly compromising on superhydrophobicity and electrical conductivity. These superhydrophobic conductive coatings on steel, which is an important structural material, open up possibilities for many new applications in the areas of heat transfer, solar panels, transport of fluids, nonwetting and nonfouling surfaces, temperature resilient coatings, composites, water-walking robots, and naval applications.

Carbon Nanotube-Based Robust Steamphobic Surfaces

The wetting behavior of a surface under steam condensation depends on its intrinsic wettability and micrometer or nanoscale surface roughness. A typical superhydrophobic surface may not be suitable as a steamphobic surface because of the nucleation and growth of water inside the valleys and thus the failure to form an air-liquid-solid composite interface. Here, we present the results of steam condensation on chemically modified nanostructured carbon nanotube (CNT) mats. We used a plasma-enhanced chemical vapor deposition (PECVD) process to modify the intrinsic wettability of nanostructured CNT mats. The combination of low surface energy achieved by PECVD and the nanoroughness of the surface provides a mechanism to retain the superhydrophobicity of the CNT mats under steam condensation. The ability to withstand steam temperature and pressure for as long as 10 h implies the remarkably improved stability of the superhydrophobic state of the surface. The thermodynamic calculations carried out using a unit cell model clearly explain the steamphobic wetting behavior of the surface.