Tallal Javied

Energy Efficiency Investigation on High-Pressure Convection Reflow Soldering in Electronics Production

One of the key factors in efficient and defect-free electronics manufacturing is the soldering of electronic components to the printed circuit boards. The deciding factor in the reliability and lifetime of the product is the quality of the soldered interconnections. The setting up of the reflow soldering profile plays a crucial role in the electrical functionality and robustness of the product. Especially the miniaturization of the assemblies and the development of new materials make it inevitable for the definition of new processes, optimization and implementation. In this paper, the combination of over-pressure and convection reflow soldering to minimize the defect rate and the related energy analysis for energy efficiency will be discussed and presented. A statistical analysis with variations in solder time, cost, energy, quality trade-off in the over-pressure reflow soldering process for classical printed circuit boards (PCBs) has been demonstrated.

A Conformity Check and Optimization of the Energy Management System Based on ISO 50001

The term energy management from the past few years is becoming increasingly important. Not only the trend toward clean energy sources triggered a process of rethinking in the minds of society but also pushed the politics to create incentives for companies in order to make them reduce their carbon footprint. The efficient use of energy can be described as an integral part of current political, social and economic decision making.From a business perspective energy efficient production is no longer just considered under the ecological aspect. Through high taxes, huge energy costs and steadily increasing energy prices, there is for companies in the relatively young field of energy management enormous potential to financially improve and consequently save costs sustainably. Furthermore starting from 2015 the energy peak equalization law is made stricter, requiring companies to pay even more in taxes if they fail to fulfill all the requirements set by the politics.Hence the role of energy management systems (EnMS), which deal with the continuous and systematic improvement of the energy performance of businesses, is becoming increasingly important.This paper will deal with an energy management system that was developed by the Institute for factory automation and production systems at Friedrich-Alexander-University Erlangen-Nürnberg. The paper audits the proposed concept and checks it for consistency with the international energy management norm ISO 50001. Additionally all the corrections and necessary optimizations are made in order to provide the companies with a complete energy management system.The aim of this paper is to verify and check the EnMS concept which was developed in the institute for factory automation and production systems (FAPS) for its conformity with the International ISO 50001 standard. Thus ensuring the long term certification according to DIN ISO 50001.

Energy Controlling - Analysis and Evaluation of Energy Measuring Equipment for the Purpose of Energy Transparency in Production Plants

This paper addresses the analysis and evaluation of energy measuring devices for the operation in the manufacturing industry. The focus lies on the comparison and scoring of energy meters regarding their performance spectrum against the backdrop of an energy controlling. Based on the fundamentals of electro technical metrology, the main measurement parameters were identified which are necessary for the purpose in the manufacturing industry. Further, capability characteristics for the differentiation of electricity meters were defined. With this, a classification of meters into a basic, a standard, an advanced and a premium class was undertaken. It is shown, that the advanced class is sufficient for the permanent monitoring of electricity consumption in the lights of energy controlling.

Planning, Evaluation and Comparison of Electric Drive Systems Using Various Configurations to Increase Energy Efficiency and Optimize Alternating Current Drive Systems

The industrial sector is the largest consumer of produced electric energy worldwide. Electric motor systems account for about 70 percent of the total industrial electricity demand and possess a great cost and energy saving potential. The paper provides an overview of global and regional efforts to create awareness for potential cost drivers in the industry. Various software and excel-based tools for a preliminary estimation of the energy consumption of electric motor systems are available in the market, but a holistic approach is missing. Therefore a framework and a systematic process for the estimation of potential energy savings in motor systems running on alternating current are illustrated in this paper. Moreover a new software tool is discussed, that allows a holistic view on all motor systems within a company without cost-intensive measurements or the use of external consultants.Copyright

Identification of Energy Consumption and Energy Saving Potentials of Electric Drive Systems

This paper provides an overview of different types of motor systems and several measurement principals in order to determine the electricity usage of these motors. It focuses on the measurement of electric values of different drive systems. A concept of rough analysis using software or excel based tools is discussed, which shows that it is a lot easier, efficient, and cost effective to first pin point the main electricity consumers and then initiate a fine analysis of these selected systems before a cost and time intensive process of measuring every single drive system is undertaken. To achieve this, a simple and systematic process is described in this paper, which can be used to identify the energy saving potential of drive systems without requiring expensive hardware.