Tian Biao Yu

Research on Machining Simulation of Ultra High-Speed Grinding Machine Tool Based on Web

The future development of the manufacturing is using VR technology to make the machining simulation before the actual machining process made. The machining simulation of Ultra High-speed Grinding Machine Tool is researched in this paper. Firstly, using UG/NX software and VRML, the geometric modeling of machine tool is modeled. Secondly, through using Java and Javascript language, the operation and display of machining process of ultra high-speed grinding are realized. The main technologies include NC codes compiling, collision detection and material removal. Thirdly, the example of machining simulation using virtual ultra high-speed grinding machine tool can be obtained in the paper. Compared to other CNC machining simulation methods, the method in the paper has reality display, rich features, a good man-machine interaction, etc., and it does not rely on expensive CAD/CAM software. The system files generated by the machining simulation have the small size and can be transferred on the network easily.

Investigation of Grinding Process Simulation

Computer simulation is an important method to research the grinding mechanism and optimize the grinding process parameters. Especially in recent years as the development of computer calculation speed, the improvement of computer graphics theory and the gradual maturity of artificial intelligence technology, experts and scholars whose research subject related grinding had done a lot of work on grinding simulation. This paper describes the main contents grinding of the grinding simulation research work made in recent years. Include some of the key research results of the present grinding simulation, the major difficulties in grinding simulation and the research trends are summarized in this paper.

Study on the Ultrahigh Speed Grinding of Superhard Materials with Squeeze Film Damping Technology

In order to further improve machining quality of superhard materials, it was presented that adds a squeeze film damper on the wheel spindle of ultrahigh speed grinder as a assistant elastic sustain to attenuate the vibration of the wheel spindle. Work principle of squeeze film damper was analyzed; the squeeze film pressure distribution was researched through simulation and damper parameters effect on damping coefficient was studied. Base on the theory research the damper was designed and experiments was done. Experimental result shows the amplitude of the grinding wheel spindle can be reduced 20% and machining quality of superhard materials can be improved 10%～20%. Research works provides a new method for superhard materials machining.

Research on Web-Based Virtual Grinding Machine Tool

With the development of Virtual Manufacturing (VM), Virtual Machine Tool (VMT) is presented as a new field of study, which can partially or completely achieve the main functions of the machine tool. As a result, it can improve the product design quality, short the product development cycles, and reduce the development costs. This paper presents a web-based virtual grinding machine tool system. Using the Internet 3D modeling language VRML 2.0, 3D graphic modeling of the machine tool is modeled. Combined with JavaScript language, the motion simulation, virtual assembly and machining process simulation are carried out. The system is based on VRML and B/S structure. Users only need to install a free plug-in, and operate the system with IE browser. Compared with the expensive CAD/CAM software, the system can be transferred on the Internet conveniently, and has free installation, low cost, portability and low requirements for the users.

Study on Deep Hole Honing Based on Squeeze Film Technology

. In order to improve quality of deep hole finishing, a new method of deep hole honing based on squeeze film technology is put forward. According to fluid lubricates theory, Renault equation of deep hole honing squeeze film damper (SFD) is established, squeeze film force is solved by immense short bearing theory and the effect of the eccentricity of SFD on the damping coefficient is analyzed by MATLAB. Spindle of deep hole honing with SFD is designed based on theory research, and experimental research is carried on. Experimental result shows that SFD with reasonable design parameters has excellent damping function to honing spindle, and it can make vibration of honing spindle reduced 20%～30% and quality of deep hole machining improved 10%～20%.

Research of Ultrahigh Speed Grinding Spindle System Based on Squeeze Film Damping Technology

Ultrahigh speed grinding is a kind of high efficient metal cutting method. In order to improve ability of ultrahigh greed grinding wheel spindle to resist vibration and grinding quality, an ultrahigh speed grinding spindle system with a squeeze film damper (SFD) was designed based on the theory of squeeze film damping technology. Pressure distribution and squeeze film stiffness characteristic of SFD was study by the method of simulation. Based on theory study an ultrahigh speed spindle system with a SFD was designed and experiments were done. The study results show that application of SFD technology can effectively restrain vibration which is caused by the imbalance quality when the grinding wheel spindle turning at ultrahigh speed. And the speed of the grinding spindle is higher and the effect of attenuation of SFD to grinding spindle is better. Research works provides a new technology for the design of the ultrahigh speed grinding spindle system.

Simulation of Dynamic Performance for Hydro-Hybrid Spindle-Bearing System of Superhigh Speed Grinder

Spindle-bearing system plays a crucial role in superhigh speed grinding, which directly affects machining precision, but it is complex and difficult to get the dynamic performance in experiment. This leads to study how to accurately simulate dynamic performance of spindle-bearing system. So a method which springs and damping units imitate bearing support is proposed in this paper. The proposed method can predict the regular pattern which bearing stiffness and damping ratio affect natural frequency and harmonic response. The research demonstrates that the method predicts well the dynamic performance of the spindle-bearing system and it is close to actual condition, therefore, it can be a reference for dynamic optimization design of spindle-bearing system in superhigh speed grinding.

Experimental Study of the Ultrahigh Speed Grinding Spindle System with a Squeeze Film Damper

In order to improve the attenuation ability of grinding wheel spindle and manufacturing quality of workpiece, an ultrahigh speed grinding spindle system with a SFD was designed based on the theory of squeeze film damping, and a series of experiments were done. The study results show that the application of SFD technology can effectively restrain vibration which is caused by the imbalance quality when the grinding wheel spindle turning at ultrahigh speed. And the speed of the grinding spindle is higher and the effect of attenuation of SFD to grinding spindle is better. Research works provides a new technology for the design of the ultrahigh speed grinding spindle system.

Simulation and Analysis of Abrasive Jet Machining with Wheel Restriction in Grinding

Abrasive jet precision finishing is a new machining method, which injects slurry of abrasive and liquid solvent to grinding zone under without feed condition. The machining is simulated by Finite Element Method (FEM) in the paper. Hydrodynamic pressure on modeling of wedge-like grinding zone between wheel and workpiece on abrasive jet finishing with wheel as restraint was established and simulation, based on Navier-Stokes and continuity equations. The liquid hydrodynamic pressure distributing principle and affecting factor were investigated. The relation hydronamic pressure with grinding wheel velocity was stimulated and verified experimentally. The experiment results show that the simulation results are agreement with experiment, so the simulation model can well forecast hydrodynamic pressure distribution at contact zone.

Study on the simulation of grinding based on virtual reality technology

For properly choosing grinding parameters, predicting probable faults and processing quality, simulation of grinding based on virtual reality technology was study. Physiognomy forming mechanism of grinding wheel was analyzed and a 3D virtual grinding wheel models was built. Effects to grinding wheel physiognomy by grain size and organization number were analyzed and grain distribution was visually represented. Effect to processing quality by grinding wheel granularity, dressing parameters, grinding wheel speed, feed speed and grinding depth was simulated. And experiments were carried out for comparative analyzing. Experiments result proved the reliability and practicality of the virtual grinding wheel model.