Torben Nilsson Pingel

On the performance of Ag/Al2O3 as a HC-SCR catalyst – influence of silver loading, morphology and nature of the reductant

This study focuses on the performance of Ag/Al2O3 catalysts for hydrocarbon selective catalytic reduction (HC-SCR) of NOx under lean conditions, using complex hydrocarbons as reductants. The aim is to elucidate the correlation towards the silver loading and morphology, with respect to the nature of the reductant. Ag/Al2O3 samples with either 2 or 6 wt% silver loading were prepared, using a sol–gel method including freeze-drying. The catalytic performance of the samples was evaluated by flow reactor experiments, with paraffins, olefins and aromatics of different nature as reductants. The physiochemical properties of the samples were characterized by scanning electron microscopy/energy dispersive X-ray spectroscopy, scanning transmission electron microscopy/high angle annular dark field imaging, X-ray photoelectron spectroscopy and N2-physisorption. The 2 wt% Ag/Al2O3 sample was found to be the most active catalyst in terms of NOx reduction. However, the results from the activity studies revealed that the decisive factor for high activity at low temperatures is not only connected to the silver loading per se. There is also a strong correlation between the silver loading and morphology (i.e. the ratio between low- and high-coordinated silver atoms) and the nature of the hydrocarbon, on the activity for NOx reduction. Calculated reaction rates over the low-coordinated step and high-coordinated terrace sites showed that the morphology of silver has a significant role in the HC-SCR reaction. For applications which include complex hydrocarbons as reductants (e.g. diesel), these issues need to be considered when designing highly active catalysts.

Mechanisms behind sulfur promoted oxidation of methane.

The promoting effect of SO2 on the activity for methane oxidation over platinum supported on silica, alumina and ceria has been studied using a flow-reactor, in situ infrared spectroscopy and in situ high-energy X-ray diffraction experiments under transient reaction conditions. The catalytic activity is clearly dependent on the support material and its interaction with the noble metal both in the absence and presence of sulfur. On platinum, the competitive reactant adsorption favors oxygen dissociation such that oxygen self-poisoning is observed for Pt/silica and Pt/alumina. Contrarily for Pt/ceria, no oxygen self-poisoning is observed, which seems to be due to additional reaction channels via sites on the platinum-ceria boundary and/or ceria surface considerably far from the Pt crystallites. Addition of sulfur dioxide generally leads to the formation of ad-SO(x) species on the supports with a concomitant removal and/or blockage/rearrangement of surface hydroxyl groups. Thereby, the methane oxidation is inhibited for Pt/silica, enhanced for Pt/alumina and temporarily enhanced followed by inhibition after long-term exposure to sulfur for Pt/ceria. The observations can be explained by competitive oxidation of SO2 and CH4 on Pt/silica, formation of new active sites at the noble metal-support interface promoting dissociative adsorption of methane on Pt/alumina, and in the case of Pt/ceria, formation of promoting interfacial surface sulfates followed by formation of deactivating bulk-like sulfate species. Furthermore, it can be excluded that reduction of detrimental high oxygen coverage and/or oxide formation on the platinum particles through SO2 oxidation is the main cause for the promotional effects observed.

Plasmonic Nanospectroscopy of Platinum Catalyst Nanoparticle Sintering in a Mesoporous Alumina Support

In situ plasmonic nanospectroscopy has proven useful to bridge the pressure gap in heterogeneous catalysis. The method has, however, so far been used only for idealized two-dimensional systems without the structural complexity of realistic three-dimensional porous oxides, which generally are used as supports for the catalytically active metal nanoparticles. Here, we report a generic method that addresses this structural gap by demonstrating the possibility to use nanoplasmonic sensing to monitor surface processes in a traditional three-dimensional mesoporous alumina matrix, wet-impregnated with Pt nanoparticles. The capability of the experimental platform is illustrated by measuring sintering kinetics of the Pt nanoparticles inside the mesoporous matrix under oxidizing conditions at atmospheric pressure and at temperatures up to 625 °C. The study thus demonstrates in operando plasmonic nanospectroscopy of realistic, commercial catalyst systems.

Revealing local variations in nanoparticle size distributions in supported catalysts: a generic TEM specimen preparation method.

The specimen preparation method is crucial for how much information can be gained from transmission electron microscopy (TEM) studies of supported nanoparticle catalysts. The aim of this work is to develop a method that allows for observation of size and location of nanoparticles deposited on a porous oxide support material. A bimetallic Pt‐Pd/Al2O3 catalyst in powder form was embedded in acrylic resin and lift‐out specimens were extracted using combined focused ion beam/scanning electron microscopy (FIB/SEM). These specimens allow for a cross‐section view across individual oxide support particles, including the unaltered near surface region of these particles. A site‐dependent size distribution of Pt‐Pd nanoparticles was revealed along the radial direction of the support particles by scanning transmission electron microscopy (STEM) imaging. The developed specimen preparation method enables obtaining information about the spatial distribution of nanoparticles in complex support structures which commonly is a challenge in heterogeneous catalysis.

Three-dimensional probing of catalyst ageing on different length scales: A case study of changes in microstructure and activity for CO oxidation of a Pt-Pd/Al2O3 catalyst

The effects of thermal treatment on the microstructure of a Pt–Pd/Al2O3 oxidation catalyst and its activity for CO oxidation have been studied. The microstructural analysis was performed by using several high‐resolution electron microscopy techniques such as STEM, FIB/SEM slice & view, SEM and EDX. A combination of these analytic techniques and advanced TEM specimen preparation allowed for three‐dimensional probing at different length scales, avoiding the random character of conventionally crushed powder specimens owing to site specificity. A core–shell distribution of Pt–Pd nanoparticles within the alumina support particles, with enlarged nanoparticles (≈1.5 to 40 nm) present in the shell and small nanoparticles (<1.5 nm) in the core, was revealed in the untreated catalyst. A more uniform spatial distribution developed during thermal treatment at 700 °C or higher with larger nanoparticles forming in the core. Accompanying measurements of the catalytic activity for CO oxidation showed the detrimental effect of sintering of the small nanoparticles on the reaction rate and apparent activation energy of the reaction.