Vahid Fakhfouri

Hybrid polymer microlens arrays with high numerical apertures fabricated using simple ink-jet printing technique

Microlens arrays fabricated by a direct ink-jet printing of UV-curable hybrid polymer are reported. A periodic pattern of polymer drops was ink-jet printed on the surface-treated glass substrate and cured in the UV-light. Using this simple technique, we demonstrated periodic arrays of almost semi-spherical microlenses of 50 µm diameter size and a focal distance of 48µm. The optical characteristics of solitary µ-lenses and arrays comprising up to 64x64 microlenses are measured both in the near- and far-field zones. Large numerical aperture and short focal distance make the ink-jet printing of microlenses very attractive for applications in optical interconnects, large 2D VCSEL arrays and pixelated imagine sensors utilizing CCD or SPAD arrays, offering thus an efficient, simple and a cheap alternative to the conventionally used photolithography technique.

Inkjet‐Printed Multicolor Arrays of Highly Luminescent Nanocrystal‐Based Nanocomposites

Inkjet technology is a compelling method for the flexible and cost-effective printing of functional inks. We show that nanocomposite solutions based on polystyrene and differently sized core/shell-type nanocrystals (NCs) formed by a CdSe core coated with a shell of ZnS (CdSe@ZnS) in a single solvent, chloroform, can be reliably dispensed into luminescent, multicolor pixel arrays. This study demonstrates the relevance of parameters like polymer concentration and nozzle diameter, highlighting how the optimal conditions to print NCs embedded in 5 wt% polystyrene nanocomposite are given by a 70-microm-diameter nozzle. The obtained structures show that the bright size-dependent emission of the NCs in the nanocomposite is retained in the printed pixels.

Surface Micromachining of Polyureasilazane Based Ceramic-MEMS using SU-8 Micromolds

We describe a novel surface micromachining process for the fabrication of ceramic-type MEMS devices, such as free-standing cantilevers, that is based on the use of high-aspect ratio micromolds of SU8 and aluminum as sacrificial layer. 250μm-high and 100-1000μm-wide molds were used to confine a liquid precursor of SiC/Si3N4 based ceramics on the sacrificial layer that enables the detachment of the green body before the pyrolysis step at 1000°C. The final ceramic cantilever has dimensions ranging from 100-500μm x 1-2mm x 50μm and a smooth surface. Details of the processing, structural and material characterization such as Dynamic Rheological and Thermogravimetric Analysis under UV will be presented and compared to those found in the literature.