Ville Lekholm

High-temperature zirconia microthruster with an integrated flow sensor

This paper describes the design, fabrication and characterization of a ceramic, heated cold-gas microthruster device made with silicon tools and high temperature co-fired ceramic processing. The de ...

A high-temperature calorimetric flow sensor employing ion conduction in zirconia

This paper presents the use of the temperature-dependent ion conductivity of 8 mol % yttria-stabilized zirconia (YSZ8) in a miniature high-temperature calorimetric flow sensor. The sensor consists of 4 layers of high-temperature co-fired ceramic (HTCC) YSZ8 tape with a 400 μm wide, 100 μm deep, and 12 500 μm long internal flow channel. Across the center of the channel, four platinum conductors, each 80 μm wide with a spacing of 160 μm, were printed. The two center conductors were used as heaters, and the outer, up- and downstream conductors were used to probe the resistance through the zirconia substrate around the heaters. The thermal profile surrounding the two heaters could be made symmetrical by powering them independently, and hence, the temperature sensing elements could be balanced at zero flow. With nitrogen flowing through the channel, forced convection shifted the thermal profile downstream, and the resistance of the temperature sensing elements diverged. The sensor was characterized at nitrogen...

Schlieren imaging of microthruster exhausts for qualitative and quantitative analysis

Abstract. Schlieren imaging is a method used to visualize differences in refractiveindex within a medium. It is a powerful and straightforward tool for sensitiveand high-resolution visualization of, ...

Investigation of a zirconia co-fired ceramic calorimetric microsensor for high-temperature flow measurements

This paper describes the design, fabrication and characterization of a flow sensor for high-temperature, or otherwise aggressive, environments, like, e.g. the propulsion system of a small spacecraft. The sensor was fabricated using 8 mol% yttria stabilized zirconia (YSZ8) high-temperature co-fired ceramic (HTCC) tape and screen printed platinum paste. A calorimetric flow sensor design was used, with five 80 µm wide conductors, separated by 160 µm, in a 0.4 mm wide, 0.1 mm deep and 12.5 mm long flow channel. The central conductor was used as a heater for the sensor, and the two adjacent conductors were used to resistively measure the heat transferred from the heater by forced convection. The two outermost conductors were used to study the influence of an auxiliary heat source on the sensor. The resistances of the sensor conductors were measured using four-point connections, as the gas flow rate was slowly increased from 0 to 40 sccm, with different power supplied through the central heater, as well as with an upstream or downstream heater powered. In this study, the thermal and electrical integrability of microcomponents on the YSZ8 substrate was of particular interest and, hence, the influence of thermal and ionic conduction in the substrate was studied in detail. The effect of the ion conductivity of YSZ8 was studied by measuring the resistance of a platinum conductor and the resistance between two adjacent conductors on YSZ8, in a furnace at temperatures from 20 to 930 °C and by measuring the resistance with increasing current through a conductor. With this design, the influence of ion conductivity through the substrate became apparent above 700 °C. The sensitivity of the sensor was up to 1 mΩ sccm−1 in a range of 0–10 sccm. The results show that the signal from the sensor is influenced by the integrated auxiliary heating conductors and that these auxiliary heaters provide a way to balance disturbing heat sources, e.g. thrusters or other electronics, in conjunction with the flow sensor.

Seeing the invisible with schlieren imaging

Schlieren imaging is a method for visualizing differences in refractive index as caused by pressure or temperature non-uniformities within a medium, or as caused by the mixing of two fluids. It is an inexpensive yet powerful and straightforward tool for sensitive and high-resolution visualization of otherwise invisible phenomena. In this article, application of the method to liquid membranes, sonar pulses and microscopic gas flows is used to illustrate its usefulness and versatility in physics education and research.

Enclosure-Induced Interference Effects in a Miniaturized Sidescan Sonar

On, for instance, the miniaturized submersible explorer, Deeper Access, Deeper Understanding (DADU), only 20 cm in length and 5 cm in diameter, the sidescan sonar needs to be tightly mounted in the hull. Finite element analysis (FEA) as well as physical measurements were used to investigate the effects of beam interaction with acoustically nearby rigid boundaries. Computer simulations showed the first major dip in the beam shape to vary in strength, size, and position with the enclosure wall height, from a position of 47 at 0.0-mm wall height to 32 at 3.0-mm wall height. Hydrophonic measurements on the manufactured test device confirmed these values to within 9%, varying between 47 and 29 . In addition, Schlieren imaging was proposed and used as a noninvasive means of qualitative beam shape characterization. A field test was performed with the enclosure height set to 0 and 3 mm. With the latter height, a dark band, corresponding to a sonar sensitivity dip at about 30 in the beam, appeared in the sonar image. It was found that the beam shape is sensitive to small mounting errors, in this case where the wavelength of the sonar is on the same size scale as the enclosure. Furthermore, it was found that FEA models can be used to accurately predict enclosure effects on sonar beam shapes, and Schlieren imaging can be used to visually detect the shape deformations in mounted sonar devices.