Vimal Katiyar

Combining asymmetrical flow field-flow fractionation with light-scattering and inductively coupled plasma mass spectrometric detection for characterization of nanoclay used in biopolymer nanocomposites.

It is expected that biopolymers obtained from renewable resources will in due course become fully competitive with fossil fuel-derived plastics as food-packaging materials. In this context, biopolymer nanocomposites are a field of emerging interest since such materials can exhibit improved mechanical and barrier properties and be more suitable for a wider range of food-packaging applications. Natural or synthetic clay nanofillers are being investigated for this purpose in a project called NanoPack funded by the Danish Strategic Research Council. In order to detect and characterize the size of clay nanoparticulates, an analytical system combining asymmetrical flow field-flow fractionation (AF4) with multi-angle light-scattering detection (MALS) and inductively coupled plasma mass spectrometry (ICP-MS) is presented. In a migration study, we tested a biopolymer nanocomposite consisting of polylactide (PLA) with 5% Cloisite®30B (a derivatized montmorillonite clay) as a filler. Based on AF4-MALS analyses, we found that particles ranging from 50 to 800 nm in radius indeed migrated into the 95% ethanol used as a food simulant. The full hyphenated AF4-MALS-ICP-MS system showed, however, that none of the characteristic clay minerals was detectable, and it is concluded that clay nanoparticles were absent in the migrate. Finally, by means of centrifugation experiments, a platelet aspect ratio of 320 was calculated for montmorillonite clay using AF4-MALS for platelet size measurements.

Migration of nanosized layered double hydroxide platelets from polylactide nanocomposite films

Melt-extruded L-polylactide (PLA) nanocomposite films were prepared from commercially available PLA and laurate-modified Mg–Al layered double hydroxide (LDH-C12). Three films were tested for total migration as well as specific migration of LDH, tin, laurate and low molecular weight PLA oligomers (OLLA). This is the first reported investigation on the migration properties of PLA-LDH nanocomposite films. The tests were carried out as part of an overall assessment of the suitability of such films for use as food contact materials (FCM). Total migration was determined according to a European standard method. All three films showed migration of nanosized LDH, which was quantified using acid digestion followed by inductively coupled plasma mass spectrometric (ICP–MS) detection of 26Mg. Migration of LDH from the films was also confirmed by examining migrates using transmission electron microscopy (TEM) and was attributed indirectly to the significant PLA molecular weight reduction observed in extruded PLA-LDH-C12 films. Migration of tin was detected in two of the film samples prepared by dispersion of LDH-C12 using a masterbatch technique and migration of the laurate organomodifier took place from all three film types. The results indicate that the material properties are in compliance with the migration limits for total migration and specific lauric acid migration as set down by the EU legislation for FCM, at least if a reduction factor for fresh meat is taken into consideration. The tin detected arises from the use of organotin catalysts in the manufacture of PLA.

Effect of cellulose nanocrystal polymorphs on mechanical, barrier and thermal properties of poly(lactic acid) based bionanocomposites

Cellulose nanocrystals (CNCs) using different polymorphs of cellulose were fabricated from raw bamboo pulp through alkali treatment followed by acid hydrolysis. The effect of CNC polymorphs, namely CNC I, CNC II and CNC:I → II (CNC II from cellulose I), on morphology, crystal structure, degree of hydrogen bonding and thermal stability were studied. These polymorphs were dispersed in polylactic acid (PLA) films using a casting evaporation approach and their effect on the structural, thermal, mechanical and barrier properties of the PLA were investigated. The CNC polymorphs differ significantly in their reinforcement capability and ability to form percolated networks. Incorporation of CNC II and CNC:I → II significantly improved the Youngs modulus of composites (by ∼72%). However, their elongation at break significantly decreased compared to CNC I, due to high hydroxyl functionality, which forms an entangled hydrogen bonded network within the polymer matrix, leading to improvement in mechanical as well as barrier properties. The theoretically calculated moduli of composites using Halpin–Kardos, Cox–Krenchel and Ouali models showed good agreement for CNC I, CNC II and CNC:I → II, albeit at higher aspect ratio. All three CNCs showed the ability to form percolated networks, the occurrence and stability of which varied with the type of polymorph. Therefore, the current study provides an insight towards selection of appropriate polymorphs for fabrication of CNC reinforced high performance poly (lactic acid) based bionanocomposites.

Effect of graphene content on the properties of poly(lactic acid) nanocomposites

In the current work, the influence of temperature on the exfoliation of expandable graphite (EG) and its structural properties were investigated in detail. The EG exfoliated at 750 °C was subjected to sonication and further used as reinforcement material in the poly(lactic acid) (PLA) matrix to investigate the influence of “graphene” (GR) on the structural, morphological, thermal, optical, mechanical and oxygen barrier properties of PLA composites. X-ray diffraction results disclose the effect of sonication time on the dispersion ability of GR in the PLA matrix. A high resolution transmission electron microscopy image of GR demonstrates a monolayer structure of GR. Thermo-gravimetric analysis reveals that the Tonset value for the PLA composite with 0.5 wt% GR content increases by 6 °C over neat PLA, when 10% weight loss is taken as a point of comparison. The increase in the thermal stability of PLA composites is also verified by an increase of activation energy (Ea) value evaluated by the Coats–Redfern method. Differential scanning calorimetry analysis confirms that GR acts as a nucleating agent that enhances the melting point of PLA composites over neat PLA. The enhancement of tensile strength (17%) and elongation at break (51%) is obtained for PLA composites over neat PLA.

Nanoamphiphilic Chitosan Dispersed Poly(lactic acid) Bionanocomposite Films with Improved Thermal, Mechanical, and Gas Barrier Properties

This article demonstrates the synthesis of lactic acid oligomer-grafted-chitosan (OLLA-g-CH), a nanoamphiphilic molecule, by in situ condensation polymerization and its effective use as a nanofiller for improvement in multiple properties of poly(lactic acid) (PLA) films, essential for stringent food packaging applications. Fourier transform infrared spectroscopy (FTIR) analysis shows the presence of amide-ester bond at 1539 cm(-1), which confirms the structural grafting of OLLA chains with chitosan molecules. This nanoamphiphilic OLLA-g-CH molecule act as surfactant containing hydrophilic chitosan head and hydrophobic OLLA tails with average size in the range of ∼2-4 nm. Prepared PLA/OLLA-g-CH bionanocomposite films appear with uniform dispersion of nanoamphiphilic OLLA-g-CH molecules with self-assembled micelles having size as low as ∼20 nm and as high as ∼150 nm with core-shell morphology in PLA matrix. This nanofiller is found very effective toward significant reduction in oxygen permeability (OP) by ∼10-fold due to the reduction in solubility of oxygen molecules and improvement in crystal nucleation density due to availability of nanonucleating sites. Ultimate tensile strength (UTS) of PLA/OLLA-g-CH bionanocomposite films are relatively comparable to that of PLA, however, elongation at break is improved significantly. The onset of thermal degradation of PLA/(OLLA-g-CH) films is also found comparable to that of PLA film. The glass transition temperature (Tg) of bionanocomposites is decreased by more than 18 °C with increase in OLLA-g-CH loading, which indicates the improved plasticization characteristics of PLA matrix. The crystallization kinetics suggest nonthree dimensional truncated spherical structures, which is controlled by the combination of thermal and athermal instantaneous nucleations. POM analysis suggested that the spherulite growth of PLA is improved significantly with the addition of OLLA-g-CH. The reduction in Tg of PLA with improvement in elongation at break and multifold reduction in oxygen permeability offers this bionanocomposite films, a promising candidate for stringent food packaging applications.

Magnetic Cellulose Nanocrystal Based Anisotropic Polylactic Acid Nanocomposite Films: Influence on Electrical, Magnetic, Thermal, and Mechanical Properties.

This paper reports a single-step co-precipitation method for the fabrication of magnetic cellulose nanocrystals (MGCNCs) with high iron oxide nanoparticle content (∼51 wt % loading) adsorbed onto cellulose nanocrystals (CNCs). X-ray diffraction (XRD), Fourier transform infrared (FTIR), and Raman spectroscopic studies confirmed that the hydroxyl groups on the surface of CNCs (derived from the bamboo pulp) acted as anchor points for the adsorption of Fe3O4 nanoparticles. The fabricated MGCNCs have a high magnetic moment, which is utilized to orient the magnetoresponsive nanofillers in parallel or perpendicular orientations inside the polylactic acid (PLA) matrix. Magnetic-field-assisted directional alignment of MGCNCs led to the incorporation of anisotropic mechanical, thermal, and electrical properties in the fabricated PLA-MGCNC nanocomposites. Thermomechanical studies showed significant improvement in the elastic modulus and glass-transition temperature for the magnetically oriented samples. Differential scanning calorimetry (DSC) and XRD studies confirmed that the alignment of MGCNCs led to the improvement in the percentage crystallinity and, with the absence of the cold-crystallization phenomenon, finds a potential application in polymer processing in the presence of magnetic field. The tensile strength and percentage elongation for the parallel-oriented samples improved by ∼70 and 240%, respectively, and for perpendicular-oriented samples, by ∼58 and 172%, respectively, in comparison to the unoriented samples. Furthermore, its anisotropically induced electrical and magnetic properties are desirable for fabricating self-biased electronics products. We also demonstrate that the fabricated anisotropic PLA-MGCNC nanocomposites could be laminated into films with the incorporation of directionally tunable mechanical properties. Therefore, the current study provides a novel noninvasive approach of orienting nontoxic bioderived CNCs in the presence of low magnetic fields, with potential applications in the manufacturing of three-dimensional composites with microstructural features comparable to biological materials for high-performance engineering applications.

Pd(II) adsorption characteristics of glutaraldehyde cross-linked chitosan copolymer resin.

Deliberating upon the role of solution chemistry in influencing the Pd(II) adsorption and desorption characteristics using chitosan based resins, this work addresses the competence of glutaraldehyde cross-linked chitosan (GCC) co-polymer resin for the removal and recovery of Pd(II) from synthetic electroless plating solutions. GCC copolymer adsorbent was prepared by grafting of fixed weight ratio (1/17) of medium molecular weight chitosan and glutaraldehyde (25% in H2O). Within the adsorption parametric range of 2-10pH, 60-300min contact time, 10-50mg adsorbent dosage and 50-500mg/L initial Pd(II) concentration, the solution chemistry associated to synthetic ELP solution has been evaluated to strongly reduce the adsorption capacity of the GCC resin. Batch equilibrium adsorption studies inferred upon the fitness of Langmuir isotherm with a monolayer adsorption capacity of 166.67mg/g. Adsorption kinetics and thermodynamic parametric evaluations affirmed pseudo-second-order kinetics and spontaneous exothermic Pd(II) adsorption on the resin. Further, speciation analysis provided valuable insights by indicating greater favourability of Pd(NH3)42+ species (at pH=8) than PdEDTA-2 (at lower pH) to foster chemisorption with the GCC resin. In summary, the observations affirmed that solution chemistry needs to be addressed in laboratory investigations to further industrial application and competitiveness of alternate resins.

Thermal degradation behaviour of nanoamphiphilic chitosan dispersed poly (lactic acid) bionanocomposite films

In the present study, nano-amphiphilic chitosan termed as chitosan-grafted-oligo l-lactic acid (CH-g-OLLA), is synthesized by microwave initiated insitu condensation polymerization. The synthesized CH-g-OLLA becomes hydrophobic in nature due to chemical bond formation between chitosan backbone and OLLA chains. Further, CH-g-OLLA (30%) bionanocomposite is used as a nanofiller in poly (lactic acid)/chitosan-grafted-oligo l-lactic acid (PLA/CH-g-OLLA) bionanocomposite films. Surface morphology shows a homogeneous dispersion of CH-g-OLLA in the form of spherical aggregates, which vary in the range of ∼20 to 150nm. Non-isothermal degradation kinetics, proposed by Kissinger, Kissinger-Akahira-Sunose, Flynn-Wall-Ozawa and Augis & Bennett models, are utilized to estimate the activation energies (Ea) for PLA, which are 254.1, 260.2, 257.0 and 259.1kJmol-1 respectively. The reduction in Ea values of bionanocomposite films may be elucidated by intermolecular distance and enrichment in chain mobility. The evolved gaseous products like hydrocarbons, carbon dioxide, carbon monoxide and cyclic oligomers are successfully identified with TG-FTIR analysis.

Biodegradable poly (lactic acid)/Cellulose nanocrystals (CNCs) composite microcellular foam: Effect of nanofillers on foam cellular morphology, thermal and wettability behavior

This article addresses the elegant and green approach for fabrication of bio-based poly (lactic acid) (PLA)/cellulose nanocrystal (CNCs) bionanocomposite foam (PLA/CNC) with cellular morphology and hydrophobic surface behavior. Highly porous (porosity >80%) structure is obtained with interconnected pores and the effect of CNCs in the cell density (Nf) and cell size of foams are thoroughly investigated by morphological analysis. The thermo-mechanical investigations are performed for the foam samples and almost ∼1.7 and ∼2.2 fold increase in storage modulus is observed for the compressive and tensile mode respectively. PLA/CNC based bionanocomposite foams displayed similar thermal stability as base PLA foam. Detailed investigations of decomposition behavior are studied by using hyphenated thermogravimetric analysis-fourier transmission infrared spectroscopy (TGA-FTIR) system. Almost ∼13% increment is observed in crystallinity at highest loading of CNCs compared to neat counterpart. To investigate the splitting and spreading phenomenon of the wettability of the samples, linear model is used to find the Youngs contact angle and contact angle hysteresis (CAH). Besides, ∼6.1 folds reduction in the density of PLA and the nanocomposite foams compared to PLA carries much significance in specialized application areas where weight is an important concern.

Recycling of poly (lactic acid)/silk based bionanocomposites films and its influence on thermal stability, crystallization kinetics, solution and melt rheology

In this study, the effect of silk nanocrystals (SNCs) on the thermal and rheological properties of poly (lactic acid) (PLA) under repetitive extrusion process is investigated. The presence of SNCs facilitates the crystallization process and delaying the thermal degradation of PLA matrix. This leads to the reduction in cold crystallization peak temperature with lower crystallization half-time and higher growth rate. The substantial improvement in nucleation density observed through Polarized Optical Microscope (POM) proves the nucleating effect of SNC in all processing cycles. Moreover, the rheological investigation (complex viscosity, storage and loss modules values) revealed the stabilizing effect of SNC and the drastic degradation of neat PLA (NPLA) in third and fourth cycle is observed to be fortified by the presence of SNC. Cole-Cole plot and cross over frequencies have been correlated with the molar mass distribution of PLA and PLA-Silk composite during processing, which is further supported by the intrinsic viscosity measurement and acid value analysis. This investigation suggests that the melt viscosity and thermal properties of PLA can be stabilized by addition of silk nanocrystals.