Wim Abbeloos

Process Monitoring of Extrusion Based 3D Printing via Laser Scanning

Extrusion based 3D Printing (E3DP) is an Additive Manufacturing (AM) technique that extrudes thermoplastic polymer in order to build up components using a layerwise approach. Hereby, AM typically requires long production times in comparison to mass production processes such as Injection Molding. Failures during the AM process are often only noticed after build completion and frequently lead to part rejection because of dimensional inaccuracy or lack of mechanical performance, resulting in an important loss of time and material. A solution to improve the accuracy and robustness of a manufacturing technology is the integration of sensors to monitor and control process state-variables online. In this way, errors can be rapidly detected and possibly compensated at an early stage. To achieve this, we integrated a modular 2D laser triangulation scanner into an E3DP machine and analyzed feedback signals. A 2D laser triangulation scanner was selected here owing to the very compact size, achievable accuracy and the possibility of capturing geometrical 3D data. Thus, our implemented system is able to provide both quantitative and qualitative information. Also, in this work, first steps towards the development of a quality control loop for E3DP processes are presented and opportunities are discussed.

3D Object Discovery and Modeling Using Single RGB-D Images Containing Multiple Object Instances

Unsupervised object modeling is important in robotics, especially for handling a large set of objects. We present a method for unsupervised 3D object discovery, reconstruction, and localization that exploits multiple instances of an identical object contained in a single RGB-D image. The proposed method does not rely on segmentation, scene knowledge, or user input, and thus is easily scalable. Our method aims to find recurrent patterns in a single RGB-D image by utilizing appearance and geometry of the salient regions. We extract keypoints and match them in pairs based on their descriptors. We then generate triplets of the keypoints matching with each other using several geometric criteria to minimize false matches. The relative poses of the matched triplets are computed and clustered to discover sets of triplet pairs with similar relative poses. Triplets belonging to the same set are likely to belong to the same object and are used to construct an initial object model. Detection of remaining instances with the initial object model using RANSAC allows to further expand and refine the model. The automatically generated object models are both compact and descriptive. We show quantitative and qualitative results on RGB-D images with various objects including some from the Amazon Picking Challenge. We also demonstrate the use of our method in an object picking scenario with a robotic arm.

Point Pair Feature Based Object Detection for Random Bin Picking

Point pair features are a popular representationfor free form 3D object detection and pose estimation. Inthis paper, their performance in an industrial random binpicking context is investigated. A new method to generaterepresentative synthetic datasets is proposed. This allows toinvestigate the influence of a high degree of clutter and thepresence of self similar features, which are typical to ourapplication. We provide an overview of solutions proposedin literature and discuss their strengths and weaknesses. Asimple heuristic method to drastically reduce the computationalcomplexity is introduced, which results in improved robustness, speed and accuracy compared to the naive approach.

Embedded line scan image sensors: The low cost alternative for high speed imaging

In this paper we propose a low-cost high-speed imaging line scan system. We replace an expensive industrial line scan camera and illumination with a custom-built set-up of cheap off-the-shelf components, yielding a measurement system with comparative quality while costing about 20 times less. We use a low-cost linear (1D) image sensor, cheap optics including a LED-based or LASER-based lighting and an embedded platform to process the images. A step-by-step method to design such a custom high speed imaging system and select proper components is proposed. Simulations allowing to predict the final image quality to be obtained by the set-up has been developed. Finally, we applied our method in a lab, closely representing the real-life cases. Our results shows that our simulations are very accurate and that our low-cost line scan set-up acquired image quality compared to the high-end commercial vision system, for a fraction of the price.

Detecting and Grouping Identical Objects for Region Proposal and Classification

Often multiple instances of an object occur in the same scene, for example in a warehouse. Unsupervised multi-instance object discovery algorithms are able to detect and identify such objects. We use such an algorithm to provide object proposals to a convolutional neural network (CNN) based classifier. This results in fewer regions to evaluate, compared to traditional region proposal algorithms. Additionally, it enables using the joint probability of multiple instances of an object, resulting in improved classification accuracy. The proposed technique can also split a single class into multiple sub-classes corresponding to the different object types, enabling hierarchical classification.