Xiaoyang Lin

Scratch-resistant, highly conductive, and high-strength carbon nanotube-based composite yarns.

High-strength and conductive carbon nanotube (CNT) yarns are very attractive in many potential applications. However, there is a difficulty when simultaneously enhancing the strength and conductivity of CNT yarns. Adding some polymers into CNT yarns to enhance their strength will decrease their conductivity, while treating them in acid or coating them with metal nanoparticles to enhance their conductivity will reduce their strength. To overcome this difficulty, here we report a method to make high-strength and highly conductive CNT-based composite yarns by using a continuous superaligned CNT (SACNT) yarn as a conductive framework and then inserting polyvinyl alcohol (PVA) into the intertube spaces of the framework through PVA/dimethyl sulphoxide solution to enhance the strength of yarns. The as-produced CNT/PVA composite yarns possess very high tensile strengths up to 2.0 GPa and Youngs moduli more than 120 GPa, much higher than those of the CNT/PVA yarns reported. The electric conductivity of as-produced composite yarns is as high as 9.2 × 10(4) S/m, comparable to HNO(3)-treated or Au nanoparticle-coated CNT yarns. These composite yarns are flexible, lightweight, scratch-resistant, very stable in the lab environment, and resistant to extremely humid ambient and as a result can be woven into high-strength and heatable fabrics, showing potential applications in flexible heaters, bullet-proof vests, radiation protection suits, and spacesuits.

Development of an ultra-thin film comprised of a graphene membrane and carbon nanotube vein support

Graphene, exhibiting superior mechanical, thermal, optical and electronic properties, has attracted great interest. Considering it being one-atom-thick, and the reduced mechanical strength at grain boundaries, the fabrication of large-area suspended chemical vapour deposition graphene remains a challenge. Here we report the fabrication of an ultra-thin free-standing carbon nanotube/graphene hybrid film, inspired by the vein-membrane structure found in nature. Such a square-centimetre-sized hybrid film can realize the overlaying of large-area single-layer chemical vapour deposition graphene on to a porous vein-like carbon nanotube network. The vein-membrane-like hybrid film, with graphene suspended on the carbon nanotube meshes, possesses excellent mechanical performance, optical transparency and good electrical conductivity. The ultra-thin hybrid film features an electron transparency close to 90%, which makes it an ideal gate electrode in vacuum electronics and a high-performance sample support in transmission electron microscopy.

Thermoacoustic Chips with Carbon Nanotube Thin Yarn Arrays

Aligned carbon nanotube (CNT) films drawn from CNT arrays have shown the potential as thermoacoustic loudspeakers. CNT thermoacoustic chips with robust structures are proposed to promote the applications. The silicon-based chips can play sound and fascinating rhythms by feeding alternating currents and audio signal to the suspending CNT thin yarn arrays across grooves in them. In additional to the thin yarns, experiments further revealed more essential elements of the chips, the groove depth and the interdigital electrodes. The sound pressure depends on the depth of the grooves, and the thermal wavelength can be introduced to define the influence-free depth. The interdigital fingers can effectively reduce the driving voltage, making the chips safe and easy to use. The chips were successfully assembled into earphones and have been working stably for about one year. The thermoacoustic chips can find many applications in consumer electronics and possibly improve the audiovisual experience.

Heating graphene to incandescence and the measurement of its work function by the thermionic emission method

The work function (WF) of graphene is an essential parameter in graphene electronics. We have derived the WF of graphene by the thermionic emission method. Chemical vapor deposition (CVD)-grown single-layered polycrystalline graphene on copper foil is transferred to a cross-stacked carbon nanotube (CNT) film drawn from a super-aligned multiwalled CNT array. By decreasing the pore size of the CNT film, the as-prepared CNT-graphene film (CGF) can be Joule heated to a temperature as high as 1,800 K in vacuum without obvious destruction in the graphene structure. By studying the thermionic emission, we derive the WF of graphene, ranging from 4.7 to 4.8 eV with the average value being 4.74 eV. Because the substrate influence can be minimized by virtue of the porous nature of the CNT film and the influence of adsorbents can be excluded due to the high temperature during the thermionic emission, the measured WF of graphene can be regarded as intrinsic.

True-color real-time imaging and spectroscopy of carbon nanotubes on substrates using enhanced Rayleigh scattering

Single-walled carbon nanotubes (SWCNTs) illuminated by white light should appear colored due to resonance Rayleigh scattering. However, true-color imaging of SWCNTs on substrates has not been reported, because of the extremely low scattering intensity of SWCNTs and the strong substrate scattering. Here we show that Rayleigh scattering can be greatly enhanced by the interface dipole enhancement effect. Consequently colorful SWCNTs on substrates can be directly imaged under an optical microscope by wide field supercontinuum laser illumination, which facilitates high throughput chirality assignment of individual SWCNTs. This approach, termed “Rayleigh imaging microscopy”, is not restricted to SWCNTs, but widely applicable to a variety of nanomaterials, which enables the colorful nanoworld to be explored under optical microscopes.

Metal-film-assisted ultra-clean transfer of single-walled carbon nanotubes

Transfer printing of nanomaterials onto target substrates has been widely used in the fabrication of nanodevices, but it remains a challenge to fully avoid contamination introduced in the transfer process. Here we report a metal-film-assisted method to realize an ultra-clean transfer of single-walled carbon nanotubes (SWCNTs) mediated by poly(methyl methacrylate) (PMMA). The amount of PMMA residue can be greatly reduced due to its strong physical adhesion to the metal film, leading to ultra-clean surfaces of both the SWCNTs and the substrates. This metal-film-assisted transfer method is efficient, nondestructive, and scalable. It is also suitable for the transfer of graphene and other nanostructures. Furthermore, the relatively low temperature employed allows this technique to be compatible with nanomaterial-based flexible electronics.

Interface dipole enhancement effect and enhanced Rayleigh scattering

The optical effect of a nanometer or sub-nanometer interfacial layer of condensed molecules surrounding individual nanomaterials such as single-walled carbon nanotubes (SWCNTs) has been studied theoretically and experimentally. This interfacial layer, when illuminated by light, behaves as an optical dipole lattice and contributes an instantaneous near field which enhances the local field on neighboring atoms, molecules, or nanomaterials, which in turn may lead to enhanced Rayleigh scattering, Raman scattering, and fluorescence. The theory of this interface dipole enhanced effect (IDEE) predicts that a smaller distance between the nanomaterials and the plane of the interfacial layer, or a larger ratio of the dielectric constants of the interfacial layer to the surrounding medium, will result in a larger field enhancement factor. This prediction is further experimentally verified by several implementations of enhanced Rayleigh scattering of SWCNTs as well as in situ Rayleigh scattering of gradually charged SWCNTs. The interface dipole enhanced Rayleigh scattering not only enables true-color real-time imaging of nanomaterials, but also provides an effective means to peer into the subtle interfacial phenomena.

Ice-Assisted Transfer of Carbon Nanotube Arrays

Decoupling the growth and the application of nanomaterials by transfer is an important issue in nanotechnology. Here, we developed an efficient transfer technique for carbon nanotube (CNT) arrays by using ice as a binder to temporarily bond the CNT array and the target substrate. Ice makes it an ultraclean transfer because the evaporation of ice ensures that no contaminants are introduced. The transferred superaligned carbon nanotube (SACNT) arrays not only keep their original appearance and initial alignment but also inherit their spinnability, which is the most desirable feature. The transfer-then-spin strategy can be employed to fabricate patterned CNT arrays, which can act as 3-dimensional electrodes in CNT thermoacoustic chips. Besides, the flip-chipped CNTs are promising field electron emitters. Furthermore, the ice-assisted transfer technique provides a cost-effective solution for mass production of SACNTs, giving CNT technologies a competitive edge, and this method may inspire new ways to transfer other nanomaterials.

Epitaxial Growth of Aligned and Continuous Carbon Nanofibers from Carbon Nanotubes

Exploiting the superior properties of nanomaterials at macroscopic scale is a key issue of nanoscience. Different from the integration strategy, additive synthesis of macroscopic structures from nanomaterial templates may be a promising choice. In this paper, we report the epitaxial growth of aligned, continuous, and catalyst-free carbon nanofiber thin films from carbon nanotube films. The fabrication process includes thickening of continuous carbon nanotube films by gas-phase pyrolytic carbon deposition and further graphitization of the carbon layer by high-temperature treatment. As-fabricated nanofibers in the film have an annual ring cross-section, with a carbon nanotube core and a graphitic periphery, indicating the templated growth mechanism. The absence of a distinct interface between the carbon nanotube template and the graphitic periphery further implies the epitaxial growth mechanism of the fiber. The mechanically robust thin film with tunable fiber diameters from tens of nanometers to several micrometers possesses low density, high electrical conductivity, and high thermal conductivity. Further extension of this fabrication method to enhance carbon nanotube yarns is also demonstrated, resulting in yarns with ∼4-fold increased tensile strength and ∼10-fold increased Youngs modulus. The aligned and continuous features of the films together with their outstanding physical and chemical properties would certainly promote the large-scale applications of carbon nanofibers.

Freestanding macroscopic metal-oxide nanotube films derived from carbon nanotube film templates

Aligned carbon nanotube films coated with amorphous carbon were developed into novel templates by atomic layer deposition. Freestanding macroscopic metal-oxide nanotube films were then successfully synthesized by using these templates. The reactive amorphous carbon layer greatly improved the nuclei density, which ensured the high quality of the films and allowed for precise control of the wall thickness of the nanotubes. Using template-synthesized alumina nanotube films, we demonstrate a humidity sensor with a high response speed, a transmission electron microscopy (TEM) grid, and a catalyst support. The cross-stacked assembly, ultrathin thickness, chemical inertness, and high thermal stability of the alumina nanotube films contributed to the excellent performance of these devices. In addition, it is expected that the metal-oxide nanotube films would have significant potential owing to their material richness, macroscopic appearance, flexibility, compatibility with the semiconducting technologies, and the feasibility of mass production.