Yingchun Cai

New monitoring concept of moisture content distribution in wood during RF/vacuum drying

A new method for monitoring moisture content during radio-frequency (RF)/vacuum drying was developed by measurement of temperature and pressure in wood. Temperature and pressure inside the wood were measured simultaneously during RF/vacuum drying at the same point. The relative humidity (RH) and moisture content (MC) below the fiber saturation point (FSP) were calculated based on temperature and pressure, and the relationship between the temperature, RH, and equilibrium moisture content (EMC) at the measurement point. When the moisture content was below the FSP, the calculated MC was slightly greater than the value given by oven drying. The absolute error was within 0.8% near the open cross side, and was within 1.8% at another measurement point. Thus, we concluded that it was practicable to monitor the moisture content below the FSP according to the temperature and pressure inside the wood.

Relationships of anatomical characteristics versus shrinkage and collapse properties in plantation-grown eucalypt wood from China

To explore the influence of the basic density on collapse-type shrinkage properties and to quantify the relationships of the main anatomical features with shrinkage and collapse properties, all above-mentioned parameters were determined and analyzed for three species of collapse-susceptible eucalypts, Eucalyptus urophylla, Eucalyptus grandis, and E. urophylla × E. grandis, planted in South China. The correlation coefficients were also determined and the corresponding regression equations were established with the anatomical parameters measured by using multiple linear regression. The results indicated that: (1) basic density was strongly positively linearly related to both unit tangential shrinkage (r = 0.970) and unit radial shrinkage (r = 0.959), weakly positively related to total shrinkage (r = 0.656 and 0.640 for tangential and radial, respectively), and weakly negatively related to residual collapse (r = 0.632 and 0.616 for tangential and radial, respectively). (2) The main factors affecting unit shrinkage were cell wall proportion (WP), microfibril angle (MFA), and double fiber cell wall thickness (DWT); factors playing an important role in total shrinkage were WP, ray parenchyma proportion (RP), and MFA, while RP had the highest effect on residual collapse (r = 0.949 and 0.860 for tangential and radial, respectively). (3) All corresponding regression models obtained were very suitable for the evaluation of relationships between the anatomical parameters and unit shrinkage, total shrinkage, and residual collapse, as measured using a moisture content of 28% as the fiber saturation point for all specimens.

Modeling conventional drying of wood: Inclusion of a moving evaporation interface

ABSTRACT A one-dimensional mathematical model is presented that accounts for a moving evaporation interface in simulating the coupled heat and mass transfer during convective drying of wood. In the model proposed, the only mechanism considered in water transport within wood is diffusion. Additionally, the transport of moisture is dominated by the gradient of the moisture content. The controlling equations were established from Whitaker’s volume averaging laws and solved numerically with the finite volume method. The simulation results for the density of vapor and the volume rate of evaporation indicate that the migrating moisture was mainly in the form of gas under conditions of lower moisture content. The evaporation interface moved at approximately constant speed and the evaporation rate of the interface decreased with time. Finally, the core temperature and average moisture content in wood were successfully simulated.

Effect of EMC and air in wood on the new in-process moisture content monitoring concept under radiofrequency/vacuum (RF/V) drying

To improve the accuracy of the new in-process moisture content (MC) monitoring concept under radiofrequency/vacuum (RF/V) drying, equilibrium moisture content (EMC) tests were carried out under various ambient pressures, and pressure curves in wood were analyzed during chamber evacuation and heating phases. The results showed that EMC increased with a decrease in ambient pressure regardless of temperature, relative humidity (RH), and species. The accuracy of MC estimation for Hinoki under RF/V drying was improved from 1.5% maximum absolute errors to 0.6% after EMC modification. The pressure curves for Hinoki and Sugi under RF/V drying showed similar tendencies to an idealized process. Russian larch showed different curves, indicating that the pressure in the wood did not reach the ambient pressure because of its low permeability. Therefore, MC could not be estimated using this monitoring concept because of the presence of much air in the wood of Russian larch.

Real-Time Moisture Content Measurement of Wood Under Radio-Frequency/Vacuum (RF/V) Drying

Hinoki timber was dried under radio-frequency at 6.7 kPa using two drying schedules, schedule A and schedule B. Moisture content (MC) was measured at 58 points in various locations of the timber using a new in-process monitoring concept. This concept uses the relationship between temperature, pressure, and equilibrium moisture content (EMC). Factors affecting the accuracy of MC measurement were also investigated in this study. The results showed that small wood pieces reached equilibrium at constant conditions within 1.5 h of the fiber saturation point (FSP) and that using the mean value of temperature and pressure within 30 min during radio-frequency/vacuum (RF/V) drying for MC measurement was an efficient method. The accuracy of moisture content measurement was the same for both drying schedules A and B. It can be concluded that air in wood was removed completely with drying schedule B and that below the FSP, pressure in the wood was maintained only by water vapor pressure during drying. It was possible to obtain accurate MC measurement. Above or near the FSP, MC cannot be measured using this method, whereas below the FSP, whatever the MC is, it can be measured practically anywhere in the timber.

Artificial neural network modeling for predicting elastic strain of white birch disks during drying

Elastic strain is one of the most important parameters associated with drying stresses. The research presented in this paper attempts to develop an artificial neural network based model for predicting elastic strain in white birch (Betula platyphylla Suk) disks during drying as a function of temperature, moisture content, relative humidity and distance from the pith. The data set was obtained by using image analysis method under two drying schedules and divided into three subsets for training (60%), validation (20%) and test (20%). According to the results, the values of determination coefficient (R2) obtained were greater than 0.97, 0.96 and 0.95 for the training, validation and test sets, respectively.

Mass and heat transfer mechanism in wood during radio frequency/vacuum drying and numerical analysis

The mass and heat transfer mechanisms during radio frequency/vacuum (RF/V) drying of square-edged timber were analyzed and discussed in detail, and a new one-dimensional mathematical model to describe the transport phenomena of mass and heat during continuous RF/V drying was derived from conservation equations based on the mass and heat transfer theory of porous materials. The new model provided a relatively fast and efficient way to simulate vacuum drying behavior assisted by dielectric heating. Its advantages compared with the conventional models include: (1) Each independent variable has a separate control equation and is solved independently by converting the partial differential equation into a difference equation with the finite volume method; (2) The calculated data from different parts of the specimen can be displayed in the evolution curves, and the change law of the parameters can be better described. After analyzing the calculated results, most of the important phenomena observed during RF/V drying were adequately described by this model.

Stress characteristics and stress reversal mechanism of white birch (Betula platyphylla) disks under different drying conditions

Drying stress is the main cause for the generation of drying cracks in wood disks during drying, which limits the processing and utilization of this valuable material. For this study, white birch disks with one trunk and a thickness of 30 mm were dried under three different drying conditions: 1) a very slow drying process preventing the generation of a radial moisture content (MC) gradient, 2) a drying process with slowly increasing temperature leading to a radial MC gradient, with a higher MC in the heartwood, and 3) the same heat drying process but the wood disks were partly covered with a thin plastic film prior to the drying process leading to a reversed radial MC gradient, i.e., a higher MC in the sapwood. For each drying condition, the tangential elastic strain in the wood disks was investigated for a mean MC of 26%, 18% and 10%, respectively, as a function of the radial distance from the pith in order to predict the drying stress. Furthermore, the stress characteristics and stress reversal mechanisms in wood disks are discussed in this paper with the help of stress analysis sketches.

The moisture transfer mechanism and influencing factors in wood during radio-frequency/vacuum drying

Abstract Wood from Sugi trees (Cryptomeria japonica D. Don) was used and the driving force for moisture transfer, the contribution ratio (for evaporation from the cross section) of the drying rate along the longitudinal direction to the total drying rate, the moisture transfer rate along the longitudinal direction attributed to the driving force and the dynamic permeability during the radio-frequency/vacuum drying process were calculated. The change law for these parameters and the relationships between them were analyzed, and the moisture transfer mechanism was evaluated in detail. Results showed that for a lower ambient pressure, the contribution ratio is higher, and most of the moisture is transferred along the longitudinal direction to the surroundings in the form of vapor. With decreasing moisture content, the driving force would slightly decrease as well, successively leading to a lower drying rate. The permeability of the two types of the specimen is similar during the whole drying process. However, for a higher ambient pressure, the contribution ratio is lower, and the proportion of diffusion to the moisture transfer increases, lowering the influence of the driving force on the drying rate, and the relationship between the driving force and the drying rate becomes inexplicit. Independent of the drying conditions, the permeability decreases with decreasing moisture content.