Young-June Chang

Development of an Integrated System for the Automated Design of a Gerotor Oil Pump

A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. Especially the pump is an essential machine element of an automotive engine to feed lubricant oil. The subject of this paper is the theoretical analysis of the internal lobe pump which is a particular type of positive displacement pump. The main components of the pump are rotors; usually the outer rotor profile is characterized by lobes with circular shape, while the inner rotor profile is determined as conjugate as the outer rotor profile. For this reason the topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to avoid cusp and loop between rotors. And the integrated system which is composed of three main modules has been developed through AutoLISP & Visual Basic and CAD considering various design parameters. It generates automatically an designed model for a general type of a gerotor pump and allows us to calculate two performances indexes commonly used for the study of positive displacement pumps: the flow rate and flow rate irregularity. Results obtained using the system enable the designer and manufacturer of oil pump to be more efficient in this field.

Optimum design on lobe shapes of gerotor oil pump

A gerotor pump is suitable for oil hydraulics of machine tools, automotive engines, compressors, constructions and other various applications. In particular the pump is an essential machine element that feeds lubricant oil in an automotive engine. The subject of this paper is the theoretical analysis of internal lobe pump whose the main components are the two rotors. Usually the outer one is characterized by lobes with a circular shape, while the inner rotor profile is determined as a conjugate to the other. For this reason the first topic presented here is the definition of the geometry of the rotors starting from the design parameters. The choice of these parameters is subject to some limitations in order to limit the pressure angle between the rotors. Now we will consider the design optimization. The first step is the determination of the instantaneous flow rate as a function of the design parameter. This allows us to calculate three performance indexes commonly used for the study of positive displacement pumps: the flow rate irregularity, the specific flow rate, and the specific slipping. These indexes are used to optimize the design of the pump and to obtain the sets of optimum design parameter. Results obtained from the analysis enable the designer and manufacturer of the oil pump to be more efficient in this field.

Determination of Char Oxidation Rates with Different Analytical Methods

Char oxidation experiments were performed with a sub-bituminous roto-middle coal in the Drop Tube Furnace (DTF) at atmospheric pressure condition. While temperatures varied between 900, 1100, 1400 , particle ℃ size, mass, particle temperature, and CO/CO2 concentration were obtained to be used for kinetic analysis of the char oxidation. This study addresses several different methods to analyze the char consumption rate, which are classified as energy balance method, ash-traced mass method, flue-gas based method, and particle size based method. The char consumption rate obtained with such methods was compared with the results of Monson et al. (24)

Effect of Coal Properties on Combustion Characteristics in a Pulverized Coal Fired Furnace

This study is to investigate the effect of the moisture, volatile matter and particle size in the coal on the pulverized coal combustion characteristics using CFD. The results show that as the moisture content in coal increases, flame temperature decreases because of heat loss driven from latent heat of vaporization and reduction of heating value. As the volatile matter content in the coal increases, the temperature in the region near the burner increases, while the temperature in rear region of boiler decreases. The solution to keep the temperature in the rear region of boiler is suggested that particle size is needed to be larger. As the particle size increases, the temperature in the rear region of boiler show tendency to increase, for combustion burning time of coal could be extended.

A Numerical Study on the Effects of SOFA on NOx Emission Reduction in 500MW Class Sub-bituminous Coal-Fired Boiler

A numerical investigation has been carried out about the performance of a 500MW class tangentially coal-fired boiler, focusing on the optimization of separated overfire air (SOFA) position to reduce NOx emission. For this purpose, a comprehensive combination of NOx chemistry models has been employed in the numerical simulation of a particle-laden flow along with solid fuel combustion and heat and mass transfer. A reasonable agreement has been shown in baseline cases for predicted operational parameters compared with experimental data measured in the boiler. A further SOFA calculation has been made to obtain optimum elevation and position of SOFA port. Additionally, clarifying on the effect of SOFA on NOx emission has been carried out in the coal-fired boiler. As a result, this paper is valuable to provide an information about the optimum position of SOFA and the mechanism by which the SOFA would affect NOx emission.

Experimental Study on Heat Release in a Lean Premixed Dump Combustor Using OH Chemiluminescence Images

Measurements of OH chemiluminescence in an atmospheric pressure, laboratory-scale dump combustor at equivalence ratios ranging from 0.63 to 0.89 were reported. The signal from the first electronically excited state of OH to ground state was detected through a band-pass filter with an ICCD. The objectives of this study are two: One is to see the effects of equivalence ratio on global heat release rate and local Rayleigh index distribution. To get the local Rayleigh index distribution, the line-of-sight images were inverted by tomographic method, such as Abel do-convolution. Another aim is to investigate the validity of using OH chemiluminescence acquired with an ICCD as a qualitative measure of local heat release. For constant inlet velocity and temperature, the overall intensities of OH emission acquired at different equivalence ratio showed periodic and higher value at high equivalence ratio. OH intensity averaged over one period of pressure increased exponentially with equivalence ratio. Local Rayleigh index distribution clearly showed the region of amplifying or damping the combustion instability as equivalence ratio increased. It could provide an information/insights on active control such as secondary fuel injection. Finally, local heat release rate derived from reconstructed OH images were presented fur typical locations.

Experimental Investigation on Flame Structure and Emission Characteristics in a Lean Premixed Model Gas Turbine Combustor

The objective of this study is a qualitative comparison between line-integrated OH chemiluminescence(OH*/) image and its Abel inverted image to investigate the flame structure at different phase of the oscillating pressure field. PIV(Particle Image Velocimetry) measurements were conducted under non-reacting conditions to see the global flow structure and NOx emission was measured to investigate the effect of fuel-air premixing on combustion instability and emission characteristics. Experiments were carried out in an atmospheric pressure, laboratory-scale dump combustor operating on natural gas. Combustion instabilities in present study exhibited a longitudinal mode with a dominant frequency of ∼341.8㎐, which corresponded to a quarter wave mode of combustor. Heat release and pressure waves were in-phase when instability occurred. Results gave an insight about the location where the strong coherence of pressure and heat release existed. Also an additional information on active control to suppress the combustion instabilities was obtained. For lean premixed combustion, strong correlation between OH*/ and NOx emissions was expected largely due to the exponential dependence of thermal NOx mechanism on flame temperature.

The Characteristics of the Flow and Combustion in a Turbulent Non-Premixed Flat Flame

An experiment in a turbulent non-premixed flat flame was carried out in order to investigate the effect of swirl number on the flow and combustion characteristics. First. stream lines and velocity distribution in the flow field were obtained using PIV method. In contrast with the axial flow without swirl, highly swirled air induced stream lines along the burner tile. and backward flow was caused by recirculation in the center zone of the flow field. In the combustion. the flame with swirled air also became flat and stable along the burner tile with increment of the swirl number. Flame structure by measuring OH and CH radicals intensity and by calculating Damkohler number(Da) and turbulence Reynolds number(Re) was examined. It appeared to be comprised in the wrinkled laminar-flame regime. Backward flow by recirculation of the burned gas decreased the flame temperature and emissions concentrations as NO and CO. Consequently, the stable flat flame with low NO concentration was achieved.d.

Development of a Vehicle Driving Cycle in a Military Operational Area Based on the Driving Pattern

Most of a driving cycle is used to measure fuel consumption (FC) and emissions for a specified vehicle. A driving cycle was reflected geography and traffic characteristics for each country, also, driving pattern is affected these parameters such as vehicle dynamics, FC and emissions. Therefore, this study is an attempt to develop a driving cycle for military operational area. The proposed methodology the driving cycle using micro-trips extracted from real-world data. The methodology is that the driving cycle is constructed considering important parameters to be affected FC. Therefore, this approach is expected to be a better representation of heterogeneous traffic behavior. The driving cycle for the military operational area is constructed using the proposed methodology and is compared with real-world driving data. The running time and total distance of the final cycle is 1461 s, 13.10 km. The average velocity is 32.25 km/h and average grade is 0.43%. The Fuel economy in the final cycle is 5.93 km/l, as opposed to 6.10 km/l for real-world driving. There were about 3% differences in driving pattern between the final driving cycle and real-world driving.

Comparative Study of Char Burn-Out and NOx Emissions in O 2 /N 2 and O 2 /CO 2 environments

Abstract ―The char burn-out and NOx emissions from sub-bituminous coal were investigated in drop tube furnace under O 2 /N 2 and O 2 /CO 2 environments with different O 2 concentrations of 12, 21 and 31%. Results show that the char burn-out rate is faster as O 2 concentration increases higher and char burn-out rate under O 2 /CO 2 decreases due to the lower oxygen diffusion into coal surface through the CO 2 rich boundary layer. NO concentration increases with increasing O 2 concentration, but declines at O 2 concentration of 31%. Meanwhile, NO emission indexes decreases monotonically with increasing O 2 concentration, which indicates that more NO reduction occurs with higher O 2 concentration probably due to greater HCN formation. For all conditions of O 2 concentration, the NO concentration under O 2 /N 2 maintains higher than those of O 2 /CO 2 due to presence of thermal NO. Key words : Oxy fuel combustion, O 2 concentration, NO reduction, char burnout 1. 서 론 온실가스들의 배출물 중에 가장 주요한 것은 CO