Youngmin Yoo

An effective, cost-efficient extraction method of biomass from wet microalgae with a functional polymeric membrane

For energy-efficient extraction of biomass from microalgae, it is essential to extract the intracellular lipid directly from wet microalgae without drying the microalgal biomass. In this work, a novel, highly efficient cell disruption process was devised using a functional membrane coated with a cationic polymer. The proposed mechanism of cell disruption involves the perturbation of the local electrostatic equilibrium of the amphiphilic microalgal cell membrane caused by the direct contact with the tertiary-amine cations on the surface of the membrane. A tert-amine-containing polymer, poly-dimethylaminomethylstyrene (pDMAMS) film was conformally deposited on a nylon membrane by a vapor-phase polymerization process, termed as initiated chemical vapor deposition (iCVD). For the wet extraction with this membrane, the pDMAMS-coated membrane was immersed in a microalgal culture of Aurantiochytrium sp. KRS101. The microalgal culture was simply shaken together with the membrane to prompt the contact with the pDMAMS-coated membrane. With this ultimately simple procedure, the bursting of cells was clearly observed. Surprisingly, by this simple, energy-efficient process, a significantly high disruption yield of 25.6 ± 2.18% was achieved. The membrane-based extraction process is highly desirable in that (1) the process does not require an energy-consuming drying procedure, and (2) the proposed cell disruption method with a functional membrane is extremely simple and highly efficient.

Simple and Reliable Method to Incorporate the Janus Property onto Arbitrary Porous Substrates

Economical fabrication of waterproof/breathable substrates has many potential applications such as clothing or improved medical dressing. In this work, a facile and reproducible fabrication method was developed to render the Janus property to arbitrary porous substrates. First, a hydrophobic surface was obtained by depositing a fluoropolymer, poly(3,3,4,4,5,5,6,6,7,7,8,8,9,9,10,10,10-heptadecafluorodecyl methacrylate) (PHFDMA), on various porous substrates such as polyester fabric, nylon mesh, and filter paper. With a one-step vapor-phase deposition process, termed as initiated chemical vapor deposition (iCVD), a conformal coating of hydrophobic PHFDMA polymer film was achieved on both faces of the porous substrate. Since the hydrophobic perfluoroalkyl functionality is tethered on PHFDMA via hydrolyzable ester functionality, the hydrophobic functionality on PHFDMA was readily released by hydrolysis reaction. Here, by simply floating the PHFDMA-coated substrates on KOH(aq) solution, only the face of the PHFDMA-coated substrate in contact with the KOH(aq) solution became hydrophilic by the conversion of the fluoroalkyl ester group in the PHFDMA to hydrophilic carboxylic acid functionality. The hydrophilized face was able to easily absorb water, showing a contact angle of less than 37°. However, the top side of the PHFDMA-coated substrate was unaffected by the exposure to KOH(aq) solution and remained hydrophobic. Moreover, the carboxylated surface was further functionalized with aminated polystyrene beads. The porous Janus substrates fabricated using this method can be applied to various kinds of clothing such as pants and shirts, something that the lamination process for Gore-tex has not allowed.

One-Step Synthesis of Cross-Linked Ionic Polymer Thin Films in Vapor Phase and Its Application to an Oil/Water Separation Membrane

In spite of the huge research interest, ionic polymers could not have been synthesized in the vapor phase because the monomers of ionic polymers contain nonvolatile ionic salts, preventing the monomers from vaporization. Here, we suggest a new, one-step synthetic pathway to form a series of cross-linked ionic polymers (CIPs) in the vapor phase via initiated chemical vapor deposition (iCVD). 2-(Dimethylamino)ethyl methacrylate (DMAEMA) and 4-vinylbenzyl chloride (VBC) monomers are introduced into the iCVD reactor in the vapor phase to form a copolymer film. Simultaneously in the course of the deposition process, the tertiary amine in DMAEMA and benzylic chloride in VBC undergo a Menshutkin nucleophilic substitution reaction to form an ionic ammonium-chloride complex, forming a highly cross-linked ionic copolymer film of p(DMAEMA-co-VBC). To the best of our knowledge, this is the first report on the synthesis of CIP films in the vapor phase. The newly developed CIP thin film is further applied to the surface modification of the membrane for oil/water separation. With the hydrophilic and underwater oleophobic membrane whose surface is modified with the CIP film, excellent separation efficiency (>99%) and unprecedentedly high permeation flux (average 2.32 × 105 L m-2 h-1) are achieved.

A Simple, Cost-Efficient Method to Separate Microalgal Lipids from Wet Biomass Using Surface Energy-Modified Membranes

For the efficient separation of lipid extracted from microalgae cells, a novel membrane was devised by introducing a functional polymer coating onto a membrane surface by means of an initiated chemical vapor deposition (iCVD) process. To this end, a steel-use-stainless (SUS) membrane was modified in a way that its surface energy was systemically modified. The surface modification by conformal coating of functional polymer film allowed for selective separation of oil-water mixture, by harnessing the tuned interfacial energy between each liquid phase and the membrane surface. The surface-modified membrane, when used with chloroform-based solvent, exhibited superb permeate flux, breakthrough pressure, and also separation yield: it allowed separation of 95.5 ± 1.2% of converted lipid (FAME) in the chloroform phase from the water/MeOH phase with microalgal debris. This result clearly supported that the membrane-based lipid separation is indeed facilitated by way of membrane being functionalized, enabling us to simplify the whole downstream process of microalgae-derived biodiesel production.

Initiated Chemical Vapor Deposition (iCVD) of Highly Cross-Linked Polymer Films for Advanced Lithium-Ion Battery Separators

We report an initiated chemical vapor deposition (iCVD) process to coat polyethylene (PE) separators in Li-ion batteries with a highly cross-linked, mechanically strong polymer, namely, polyhexavinyldisiloxane (pHVDS). The highly cross-linked but ultrathin pHVDS films can only be obtained by a vapor-phase process, because the pHVDS is insoluble in most solvents and thus infeasible with conventional solution-based methods. Moreover, even after the pHVDS coating, the initial porous structure of the separator is well preserved owing to the conformal vapor-phase deposition. The coating thickness is delicately controlled by deposition time to the level that the pore size decreases to below 7% compared to the original dimension. The pHVDS-coated PE shows substantially improved thermal stability and electrolyte wettability. After incubation at 140 °C for 30 min, the pHVDS-coated PE causes only a 12% areal shrinkage (versus 90% of the pristine separator). The superior wettability results in increased electrolyte uptake and ionic conductivity, leading to significantly improved rate performance. The current approach is applicable to a wide range of porous polymeric separators that suffer from thermal shrinkage and poor electrolyte wetting.

A hydrogel-coated membrane for highly efficient separation of microalgal bio-lipid

A cross-linked hydrogel-coated membrane was fabricated to achieve simple but highly efficient separation of bio-lipids directly from an aqueous microalgal culture medium. The membrane is composed of a stainless steel membrane coated conformally with a cross-linked hydrogel, poly(2-hydroxyethyl methacrylate) (pHEMA), synthesized by a photo-initiated chemical vapor deposition (piCVD) process. The pHEMA-coated membrane has hydrophilicity and underwater-oleophobicity for efficient separation of a bio-lipid-in-hexane/water mixture by gravity. The conformal pHEMA film-coated membrane enables extremely high oil rejection performance with intrusion pressure of 6.1 kPa and water permeation flux of 6.5×103 L m-2 h-1, with excellent separation efficiency greater than 98.0%.