Youwen Yang

System development, formability quality and microstructure evolution of selective laser-melted magnesium

ABSTRACT A selective laser melting (SLM) system, which consisted of a fibre laser, a three-dimensional motion platform and a motion control system, was developed in this study. The effect of process parameters on the microstructure evolution of SLMed magnesium parts was investigated. The results revealed that under an irradiation of laser energy density <3.0 J/mm, the powder remained in the discrete state. At a laser energy density 3.0–6.0 J/mm, the powder partially melted and sintered together, yielding incompact tracks. As the energy density increased to 6.0–12.0 J/mm, the powder fully melted forming continuous and smooth tracks. With a further increase in the laser energy density evaporation of the powder occurred. Dense magnesium parts free of pores and cracks were successfully fabricated with the optimal energy density of 10.0 J/mm. The immersion experiment revealed that the degradation product was mainly consisted of Mg(OH)2, which slowed down the degradation rate acting as a protective layer.

Rare Earth Element Yttrium Modified Mg-Al-Zn Alloy: Microstructure, Degradation Properties and Hardness

The overly-fast degradation rates of magnesium-based alloys in the biological environment have limited their applications as biodegradable bone implants. In this study, rare earth element yttrium (Y) was introduced into AZ61 magnesium alloy (Mg-6Al-1Zn wt %) to control the degradation rate by laser rapid melting. The results showed that the degradation rate of AZ61 magnesium alloy was slowed down by adding Y. This was attributed to the reduction of Mg17Al12 phase and the formation of Al2Y phase that has a more active potential, which decreased galvanic corrosion resulting from its coupling with the anodic matrix phase. Meanwhile, the hardness increased as Y contents increased due to the uniform distribution of the Al2Y and Mg17Al12 phases. However, as the Y contents increased further, the formation of excessive Al2Y phase resulted in the increasing of degradation rate and the decreasing of hardness due to its agglomeration.

The Enhancement of Mg Corrosion Resistance by Alloying Mn and Laser-Melting

Mg has been considered a promising biomaterial for bone implants. However, the poor corrosion resistance has become its main undesirable property. In this study, both alloying Mn and laser-melting were applied to enhance the Mg corrosion resistance. The corrosion resistance, mechanical properties, and microstructure of rapid laser-melted Mg-xMn (x = 0–3 wt %) alloys were investigated. The alloys were composed of dendrite grains, and the grains size decreased with increasing Mn. Moreover, Mn could dissolve and induce the crystal lattice distortion of the Mg matrix during the solidification process. Mn ranging from 0–2 wt % dissolved completely due to rapid laser solidification. As Mn contents further increased up to 3 wt %, a small amount of Mn was left undissolved. The compressive strength of Mg-Mn alloys increased first (up to 2 wt %) and then decreased with increasing Mn, while the hardness increased continuously. The refinement of grains and the increase in corrosion potential both made contributions to the enhancement of Mg corrosion resistance.

Mechanical reinforcement of bioceramics scaffolds via fracture energy dissipation induced by sliding action of MoS2 nanoplatelets

The inherent brittleness of bioceramics restricts their applications in load bearing implant, although they possess good biocompatibility and bioactivity. In this study, molybdenum disulfide nanoplatelets (MSNPs) were used to reinforce bioceramics (Mg2SiO4/CaSiO3) scaffolds fabricated by selective laser sintering (SLS). The fracture mode of scaffolds was transformed from transgranular to mixed trans- and intergranular. It could be explained that MSNPs could slide easily due to their weak interlayer van der Waals interactions and provide elastic deformation due to their high elastic modulus. Such sliding action and elastic deformation synergistically induced crack bridging, crack deflection, pull-out and break of MSNPs. Those effects effectively increased the fracture energy dissipation and strain capacity as well as changed the fracture mode, contributing to high fracture toughness and compression strength. Additionally, the scaffolds with MSNPs not only formed a bioactive apatite layer in simulated body fluid, but also supported cell adhesion and proliferation.

Preparation and characterization of laser-melted Mg–Sn–Zn alloys for biomedical application

The rapid degradation rate of Magnesium (Mg) alloy limits its biomedical application even though it possesses outstanding biological performance and biomechanical compatibility. In this study, a combined method of laser rapid melting and alloying Zinc (Zn) was proposed to decrease the degradation rate of Mg-Sn alloy. The microstructure, degradation behaviors and mechanical properties of the laser-melted Mg–5Sn-xZn (x = 0, 2, 4, 6 and 8 wt.%) alloys were investigated. The results indicated that the grain size of the alloys decreased with increasing Zn content, due to the increased number of nucleation particles formed in the process of solidification. Moreover, the laser-melted Mg-Sn alloys possessed finer grains compared with traditional as-cast and as-rolled Mg-Sn alloys. The degradation rate of the alloys decreased with increasing Zn content (0–4 wt.%), which was ascribed to the grain refinement and the formation of Zn(OH)2 protective layer. However, the degradation rate increased as the Zn content further increased (4–8 wt.%), which was caused by the galvanic corrosion between the Mg matrix and the generated Mg7Zn3 phase. Besides, Zn also increased the hardness of the alloys owing to the grain refinement strengthening and solid solution strengthening.

Characterization and Bioactivity Evaluation of (Polyetheretherketone/Polyglycolicacid)-Hydroyapatite Scaffolds for Tissue Regeneration

Bioactivity and biocompatibility are crucial for tissue engineering scaffolds. In this study, hydroxyapatite (HAP) was incorporated into polyetheretherketone/polyglycolicacid (PEEK/PGA) hybrid to improve its biological properties, and the composite scaffolds were developed via selective laser sintering (SLS). The effects of HAP on physical and chemical properties of the composite scaffolds were investigated. The results demonstrated that HAP particles were distributed evenly in PEEK/PGA matrix when its content was no more than 10 wt %. Furthermore, the apatite-forming ability became better with increasing HAP content after immersing in simulated body fluid (SBF). Meanwhile, the composite scaffolds presented a greater degree of cell attachment and proliferation than PEEK/PGA scaffolds. These results highlighted the potential of (PEEK/PGA)-HAP scaffolds for tissue regeneration.

Biodegradation Resistance and Bioactivity of Hydroxyapatite Enhanced Mg-Zn Composites via Selective Laser Melting

Mg-Zn alloys have attracted great attention as implant biomaterials due to their biodegradability and biomechanical compatibility. However, their clinical application was limited due to the too rapid degradation. In the study, hydroxyapatite (HA) was incorporated into Mg-Zn alloy via selective laser melting. Results showed that the degradation rate slowed down due to the decrease of grain size and the formation of protective layer of bone-like apatite. Moreover, the grain size continually decreased with increasing HA content, which was attributed to the heterogeneous nucleation and increased number of nucleation particles in the process of solidification. At the same time, the amount of bone-like apatite increased because HA could provide favorable areas for apatite nucleation. Besides, HA also enhanced the hardness due to the fine grain strengthening and second phase strengthening. However, some pores occurred owing to the agglomerate of HA when its content was excessive, which decreased the biodegradation resistance. These results demonstrated that the Mg-Zn/HA composites were potential implant biomaterials.

First-principles Calculation Assisted Thermodynamic Modeling of Ti-Co-Cu Ternary System

Thermodynamic assessment of Ti-Co-Cu ternary system has been carried out by combining flrst-principle calculation and CALPHAD method. Firstly, formation enthalpies of stable and hypothesized compounds were calculated by flrst-principles method. Then, based on reported experimental information, a thermodynamic description of the Ti-Co-Cu ternary system was performed. Solution phases were treated as substitutional solutions of which excess Gibbs energies were formulated by Redlich-Kister polynomial, and the intermediate phases were described with sublattice models. All measured isothermal sections were reasonably reproduced. In addition, liquidus projection of this ternary system was further calculated, which may be useful for relevant materials processing.

Selective laser melting of Zn–Ag alloys for bone repair: microstructure, mechanical properties and degradation behaviour

ABSTRACT Zn possesses good biodegradability and biocompatibility, but its strength and hardness are insufficient for bone implants. In this study, Ag was introduced into Zn to improve the mechanical properties by selective laser melting. The results showed that Ag was dissolved in Zn, which generated constitutional undercooling in front of the advancing solid/liquid interface during solidification, making more nucleation events occur and thus refining the grains. When Ag content exceeded its solid solubility in Zn, AgZn3 phase is formed, which acted as active nucleation sites for Zn grains, further refining the grains. The refinement of the grains effectively hindered the plastic deformation and dislocation. As a result, the compressive strength and hardness were improved by about 100% and 116%, respectively. When Ag content continued increasing and became excessive, AgZn3 phase grew rapidly, coarsening the grains. Accordingly, the mechanical properties slightly decreased. These results demonstrated that the Zn–Ag alloys are potential implant biomaterials.

Nd-induced honeycomb structure of intermetallic phase enhances the corrosion resistance of Mg alloys for bone implants

Mg-5.6Zn-0.5Zr alloy (ZK60) tends to degrade too rapid for orthopedic application, in spite of its natural degradation, suitable strength and good biocompatibility. In this study, Nd was alloyed with ZK60 via laser melting method to enhance its corrosion resistance. The microstructure features, mechanical properties and corrosion behaviors of ZK60-xNd (x = 0, 1.8, 3.6, 5.4 wt.%) were investigated. Results showed that laser melted ZK60-xNd were composed of fine ɑ-Mg grains and intermetallic phases along grain boundaries. And the precipitated intermetallic phases experienced successive changes: divorced island-like MgZn phase → honeycomb-like T phase → coarsened and agglomerated W phase with Nd increasing. It was worth noting that ZK60-3.6Nd with honeycomb-like T phase exhibited an optimal corrosion behavior with a corrosion rate of 1.56 mm year−1. The improved corrosion behavior was ascribed to: (I) dense surface film caused by the formation of Nd2O3 hindered the invasion of immersion solution; (II) the three-dimensional honeycomb structure of intermetallic phases formed a tight barrier to restrain the propagation of corrosion. Moreover, ZK60-3.6Nd exhibited good biocompatibility. It was suggested that ZK60-3.6Nd was a preferable candidate for biodegradable bone implant.