Yuri Estrin

Fabrication of porous titanium scaffold with controlled porous structure and net-shape using magnesium as spacer.

This paper reports a new approach to fabricating biocompatible porous titanium with controlled pore structure and net-shape. The method is based on using sacrificial Mg particles as space holders to produce compacts that are mechanically stable and machinable. Using magnesium granules and Ti powder, Ti/Mg compacts with transverse rupture strength (~85 MPa) sufficient for machining were fabricated by warm compaction, and a complex-shape Ti scaffold was eventually produced by removal of Mg granules from the net-shape compact. The pores with the average size of 132-262 μm were well distributed and interconnected. Due to anisotropy and alignment of the pores the compressive strength varied with the direction of compression. In the case of pores aligned with the direction of compression, the compressive strength values (59-280 MPa) high enough for applications in load bearing implants were achieved. To verify the possibility of controlled net-shape, conventional machining process was performed on Ti/Mg compact. Compact with screw shape and porous Ti scaffold with hemispherical cup shape were fabricated by the results. Finally, it was demonstrated by cell tests using MC3T3-E1 cell line that the porous Ti scaffolds fabricated by this technique are biocompatible.

Percolating network of ultrafast transport channels in severely deformed nanocrystalline metals

Severe plastic deformation is nowadays used to produce sizable amounts of bulk nanocrystalline materials, which render them suitable for innovative applications ranging from biomedical implants to off-shore or aerospace structures, owing to favorable combinations of high mechanical strength and enhanced ductility they offer. Enhanced atom diffusion along internal interfaces is largely responsible for the resulting property combinations. Severe plastic deformation processing of metals is demonstrated to create bulk nanostructured materials with a hierarchy of internal interfaces. On top of that, specific diffusion channels providing pathways for ultrafast transport of atoms have been identified. The defects that represent the constituents of the fast diffusion network were visualized by means of the focused ion beam technique. Nonequilibrium grain boundaries, nonequilibrium triple junctions, and microvoids/microcracks compose the percolating network of ultrafast diffusion channels, which represent an impor...

Bacterial attachment on sub-nanometrically smooth titanium substrata.

Despite the volume of work that has been conducted on the topic, the role of surface topography in mediating bacterial cell adhesion is not well understood. The primary reason for this lack of understanding is the relatively limited extent of topographical characterisation employed in many studies. In the present study, the topographies of three sub-nanometrically smooth titanium (Ti) surfaces were comprehensively characterised, using nine individual parameters that together describe the height, shape and distribution of their surface features. This topographical analysis was then correlated with the adhesion behaviour of the pathogenic bacteria Staphylococcus aureus and Pseudomonas aeruginosa, in an effort to understand the role played by each aspect of surface architecture in influencing bacterial attachment. While P. aeruginosa was largely unable to adhere to any of the three sub-nanometrically smooth Ti surfaces, the extent of S. aureus cell attachment was found to be greater on surfaces with higher average, RMS and maximum roughness and higher surface areas. The cells also attached in greater numbers to surfaces that had shorter autocorrelation lengths and skewness values that approached zero, indicating a preference for less ordered surfaces with peak heights and valley depths evenly distributed around the mean plane. Across the sub-nanometrically smooth range of surfaces tested, it was shown that S. aureus more easily attached to surfaces with larger features that were evenly distributed between peaks and valleys, with higher levels of randomness. This study demonstrated that the traditionally employed amplitudinal roughness parameters are not the only determinants of bacterial adhesion, and that spatial parameters can also be used to predict the extent of attachment.

Diffusion of Ag and Co in ultrafine-grained α-Ti deformed by equal channel angular pressing

Grain boundary diffusion of Co and Ag was investigated in coarse-grained and ultrafine-grained (UFG) α-Ti. Ultrafine grained Ti was produced by equal channel angular pressing (ECAP) and diffusion measurements were performed in a temperature interval where no significant grain growth occurred. Grain boundary diffusion of Co was found to be 1-2 orders of magnitude slower in UFG Ti, despite the attendant activation enthalpy being similar to that in coarse-grained α-Ti. By contrast, grain boundary diffusion of Ag occurred at a significantly higher rate in the ECAP-modified UFG Ti. This behaviour is associated with the specific diffusion mechanisms of Ag and Co: while Ag diffuses preferentially via substitutional sites, diffusion of Co is dominated by interstitial jumps. The existence of so-called non-equilibrium interfaces in UFG Ti, providing an increased density of traps for the interstitially diffusing Co and simultaneously enhancing substitutionally diffusion of Ag, is confirmed by the diffusion measurements.

Effect of bulk microstructure of commercially pure titanium on surface characteristics and fatigue properties after surface modification by sand blasting and acid-etching

Surface modification techniques are widely used to enhance the biological response to the implant materials. These techniques generally create a roughened surface, effectively increasing the surface area thus promoting cell adhesion. However, a negative side effect is a higher susceptibility of a roughened surface to failure due to the presence of multiple stress concentrators. The purpose of the study reported here was to examine the effects of surface modification by sand blasting and acid-etching (SLA) on the microstructure and fatigue performance of coarse-grained and ultrafine-grained (UFG) commercially pure titanium. Finer grain sizes, produced by equal channel angular pressing, resulted in lower values of surface roughness in SLA-processed material. This effect was associated with greater resistance of the UFG structure to plastic deformation. The fatigue properties of UFG Ti were found to be superior to those of coarse-grained Ti and conventional Ti-6Al-4V, both before and after SLA-treatment.

Machining of coarse grained and ultra fine grained titanium

Machining of titanium is quite difficult and expensive. Heat generated in the process of cutting does not dissipate quickly, which affects tool life. In the last decade ultra fine grained (UFG) titanium has emerged as an option for substitution for more expensive titanium alloys. Extreme grain refinement can be readily performed by severe plastic deformation techniques. Grain refinement of a material achieved in this way was shown to change its mechanical and physical properties. In the present study, the microstructure evolution and the shear band formation in chips of coarse grained and UFG titanium machined to three different depths and three different feeding rates was investigated. A change in thermal characteristics of commercial purity Ti with grain refinement was studied by comparing heating/cooling measurements with an analytical solution of the heat transfer boundary problem. It was demonstrated that an improvement in the machinability can be expected for UFG titanium.

Constitutive modeling of deformation behavior of high-entropy alloys with face-centered cubic crystal structure

ABSTRACT A constitutive model based on the dislocation glide and deformation twinning is adapted to face-centered cubic high-entropy alloys (HEAs) as exemplified by the CrMnFeCoNi system. In this model, the total dislocation density is considered as the only internal variable, while the evolution equation describing its variation during plastic deformation is governed by the volume fraction of twinned material. The suitability of the model for describing the strain hardening behavior of HEAs was verified experimentally through compression tests on alloy CrMnFeCoNi and its microstructure characterization by electron backscatter diffraction and X-ray diffraction using synchrotron radiation. GRAPHICAL ABSTRACT IMPACT STATEMENT We adopted a constitutive model based on dislocation density and twin volume fraction evolution, to analyze the deformation behavior of the high-entropy alloy CrMnFeCoNi theoretically.

Stochastic dislocation kinetics and fractal structures in deforming metals probed by acoustic emission and surface topography measurements

We demonstrate that the fractal dimension (FD) of the dislocation population in a deforming material is an important quantitative characteristic of the evolution of the dislocation structure. Thus, we show that peaking of FD signifies a nearing loss of uniformity of plastic flow and the onset of strain localization. Two techniques were employed to determine FD: (i) inspection of surface morphology of the deforming crystal by white light interferometry and (ii) monitoring of acoustic emission (AE) during uniaxial tensile deformation. A connection between the AE characteristics and the fractal dimension determined from surface topography measurements was established. As a common platform for the two methods, the dislocation density evolution in the bulk was used. The relations found made it possible to identify the occurrence of a peak in the median frequency of AE as a harbinger of plastic instability leading to necking. It is suggested that access to the fractal dimension provided by AE measurements and by surface topography analysis makes these techniques important tools for monitoring the evolution of the dislocation structure during plastic deformation—both as stand-alone methods and especially when used in tandem.

Reinforcement of polyetheretherketone polymer with titanium for improved mechanical properties and in vitro biocompatibility

Blends of ductile Ti metal with polyetheretherketone (PEEK) polymer were studied with regard to their mechanical properties and in vitro biocompatibility. PEEK/Ti composites with various Ti contents, ranging from 0 vol % to 60 vol %, were produced by compression molding at 370°C. In all composites produced, regardless of the initial Ti content, Ti particles were well distributed in the PEEK matrix. Addition of Ti led to a significant increase in mechanical properties of PEEK. Specifically, an increase in Ti content enhanced compressive strength and stiffness, while preserving ductile fracture behavior. In addition, the use of Ti for reinforcement of PEEK provided the composites with improved in vitro biocompatibility in terms of the attachment, proliferation, and differentiation of MC3T3-E1 cells.

Multicomponent materials from machining chips compacted by equal-channel angular pressing

Al and Mg machining chip blends were compacted by equal-channel angular pressing with back pressure. By varying the weight fraction of the constituent materials, temperature and processing route, as well as employing subsequent heat treatment, the microstructure and the mechanical properties of the compact were varied. The width of the interdiffusion zone and the formation of intermetallic phases near the interfaces between the two metals were studied by energy-dispersive X-ray spectroscopy and nanoindentation. It was shown that substantial improvement of mechanical properties, such as an increase of strength, strain-hardening capability and ductility, can be obtained. This is achieved by changing the processing parameters of equal-channel angular pressing and the annealing temperature, as well as by optimising the weight fraction of the constituent metals.