Zhi-Hui Xu

Friction and wear behavior of ultra-high molecular weight polyethylene as a function of polymer crystallinity.

In this study the friction, wear and surface mechanical behavior of medical-grade ultra-high molecular weight polyethylene (UHMWPE) (GUR 1050 resin) were evaluated as a function of polymer crystallinity. Crystallinity was controlled by heating UHMWPE to a temperature above its melting point and varying the hold time and cooling rates. The degree of crystallinity of the samples was evaluated using differential scanning calorimetry (DSC). A higher degree of crystallinity in the UHMWPE resulted in lower friction force and an increase in scratch resistance at the micro- and nanoscales. On the nanoscale, the lamellar structure appeared to affect the observed wear resistance. Reciprocating-wear tests performed using a microtribometer showed that an increase in crystallinity also resulted in lower wear depth and width. Nanoindentation experiments also showed an increase in hardness values with an increase in sample crystallinity.

The effect of protein adsorption on the friction behavior of ultra-high molecular weight polyethylene

Medical-grade UHMWPE samples with two different surface finishing treatments, milling and melting/reforming were exposed to 10% bovine serum albumin solution and their friction responses were quantified using atomic force microscopy. The observed friction increase upon exposure to proteins was attributed to the formation of a layer of denatured proteins on the surface. Changing the crystallinity and surface energy of UHMWPE affected the protein adsorption mechanism and the resulting increase in friction behavior.

Hydrogen Passivation Induced Dispersion of Multi-Walled Carbon Nanotubes

A method combining hydrogen passivation and ultrasonication was developed for the first time to disperse multi-walled carbon nanotubes (MWCNTs) in ethanol solution and epoxy resin. Excellent dispersion of MWCNTs was achieved in both media. Three-point bending tests of the MWCNT/epoxy nanocomposites revealed a remarkable increase in elastic modulus with increasing MWCNT content.

Electrical self-healing of mechanically damaged zinc oxide nanobelts.

We report the observation of remarkable electrical self-healing in mechanically damaged ZnO nanobelts. Nanoindentation into intrinsically defect-free ZnO nanobelts induces deformation and crack damage, causing a dramatic electrical signal decrease. Two self-healing regimes in the nanoindented ZnO nanobelts are revealed. The physical mechanism for the observed phenomena is analyzed in terms of the nanoindentation-induced dislocations, the short-range atomic diffusion in nanostructures, and the local heating of the dislocation zone in the electrical measurement.

Nanoindentation of the a and c domains in a tetragonal BaTiO3 single crystal

Nanoindentation in conjunction with piezoresponse force microscopy was used to study domain switching and to measure the mechanical properties of individual ferroelectric domains in a tetragonal BaTiO3 single crystal. It was found that nanoindentation has induced local domain switching; the a and c domains of BaTiO3 have different elastic moduli but similar hardness. Nanoindentation modulus mapping on the a and c domains further confirmed such difference in elasticity. Finite element modeling was used to simulate the von Mises stress and plastic strain profiles of the indentations on both a and c domains, which introduces a much higher stress level than the critical value for domain nucleation.

Nano/micro-mechanical and tribological characterization of Ar, C, N, and Ne ion-implanted Si

Ion implantation has been widely used to improve the mechanical and tribological properties of single crystalline silicon, an essential material for the semiconductor industry. In this study, the effects of four different ion implantations, Ar, C, N, and Ne ions, on the mechanical and tribological properties of single crystal Si were investigated at both the nanoscale and the microscale. Nanoindentation and microindentation were used to measure the mechanical properties and fracture toughness of ion-implanted Si. Nano and micro scratch and wear tests were performed to study the tribological behaviors of different ion-implanted Si. The relationship between the mechanical properties and tribological behavior and the damage mechanism of scratch and wear were also discussed.

In situ observation of fracture behavior of canine cortical bone under bending.

Cortical bone provides many important body functions and maintains the rigidness and elasticity of bone. A common failure mode for bone structure is fracture under a bending force. In the current study, the fracture behavior of canine cortical bone under three-point bending was observed in situ using an atomic force microscope (AFM), a scanning electron microscope (SEM), and an optical microscope to examine the fracture process in detail. Nanoindentation was carried out to determine the elastic modulus and hardness of different building blocks of the canine cortical bone. The results have shown that the special structure of Haversian systems has significant effects on directing crack propagation. Although Haversian systems contain previously believed weak points, and micro-cracks initiate within Haversian systems, our findings have demonstrated that macro-cracks typically form around the boundaries of Haversian systems, i.e. the cement lines. Micro-cracks that developed inside Haversian systems have the functions of absorbing and dissipating energy and slow down on expanding when interstitial tissue cannot hold any more pressure, then plastic deformation and fracture occur.

Mechanical Properties of Lead Free Solder Alloy Measured by Nanoindentation

The elimination of lead from electronics due to its detrimental effects to environment is pushing component manufacturers to consider lead free solder alloy as an option. Application of lead free solder alloy requires a better understanding of its mechanical behavior at elevated temperatures and at small volume size. Such information is still lacking. In this study, nanoindentation technique was used to investigate the deformation behavior of the near eutectic ternary SAC387 (Sn 95.5 wt%, Ag 3.8 wt% and Cu 0.7 wt%) lead free solder alloy. The mechanical properties of each constituent phase in SAC387 were carefully measured and analyzed. Indentation tests were performed with different holding times to study the creep effects on the mechanical properties measured by nanoindentation. Microhardness tests were also carried out at temperatures above ambient temperature to investigate its influence on the mechanical properties.Copyright

The Effect of Surface Processing on the Protein Adsorption and Tribomechanical Properties of Ultra-High-Molecular Weight Polyethylene

Ultra-high molecular weight polyethylene (UHMWPE) is a popular choice for the liner material of the acetabular cup and forms one of the articulating surfaces in total joint replacements (TJRs). Evaluating the tribological characteristics of UHMWPE on immediate contact with the physiological fluid is essential to understand pathways and mechanisms of eventual failure. In this study, the friction response and interfacial shear strength of a UHMWPE - ceramic interface was quantified using atomic force microscopy (AFM) before and after exposure to bovine serum albumin (BSA) solution. A 10% protein solution concentration was used to closely mimic protein levels in human physiological fluid. Medical grade UHMWPE samples with two different surface finishing treatments, milling and melting/reforming were used in the experiments. Friction response as a function of normal load was monitored on a particular area on each sample. Fluorescence microscopy was used to assess the protein adsorption on the test area. The interfacial shear strength of the interface was calculated from the friction data using contact mechanics. Contact angle measurements were also performed on the surfaces to evaluate the surface energies before and after protein adsorption. Correlations between the friction behavior and surface energy of the surfaces are discussed.© 2006 ASME

Indentation Induced Tin Whisker Formation on Tin Plated Component Leads

Tin whisker formation has been a serious concern for application of pure Tin as a Pb-free component lead finish. It has been long believed that residual stress is the root cause of whisker formation. A fundamental question is if stress produced by other than the plating processing and post-plating metallurgical reactions can induce whisker formation. In this study, micro indents were made on pure Tin plated component leads to induce stress for studying stress induced whisker formation. Nano-indentation was performed to measure hardness and elastic modulus of the Tin coating layer where whiskers initiate. Scanning electron microscopy (SEM) was used to study indentation deformation mechanisms and to monitor the nucleation and growth of whiskers in-situ. In additions, finite element analysis was carried out to theoretically calculate the stress/strain distribution around the indentations. Experimental and theoretical calculation results show that whiskers form at a certain stress level. This suggests that there might exit a critical stress threshold that governs the whisker formation. It is believed that establishment of a quantitative relationship between stress level and whisker formation/growth could lead to a breakthrough in risk and reliability assessment with pure Tin application in the electronic industry and in safeguard for smooth Pb-free transition.Copyright ?? 2005 by ASME