Zuankai Wang

Nanostructured Copper Interfaces for Enhanced Boiling

Phase change through boiling is used in a variety of heat-transfer and chemical reaction applications. The state of the art in nucleate boiling has focused on increasing the density of bubble nucleation using porous structures and microchannels with characteristic sizes of tens of micrometers. Traditionally, it is thought that nanoscale surfaces will not improve boiling heat transfer, since the bubble nucleation process is not expected to be enhanced by such small cavities. In the experiments reported here, we observed unexpected enhancements in boiling performance for a nanostructured copper (Cu) surface formed by the deposition of Cu nanorods on a Cu substrate. Moreover, we observed striking differences in the dynamics of bubble nucleation and release from the Cu nanorods, including smaller bubble diameters, higher bubble release frequencies, and an approximately 30-fold increase in the density of active bubble nucleation sites. It appears that the ability of the Cu surface with nanorods to generate stable nucleation of bubbles at low superheated temperatures results from a synergistic coupling effect between the nanoscale gas cavities (or nanobubbles) formed within the nanorod interstices and micrometer-scale defects (voids) that form on the film surface during nanorod deposition. For such a coupled system, the interconnected nanoscale gas cavities stabilize (or feed) bubble nucleation at the microscale defect sites. This is distinct from conventional-scale boiling surfaces, since for the nanostructured surface the bubble nucleation stability is provided by features with orders-of-magnitude smaller scales than the cavity-mouth openings.

Pancake bouncing on superhydrophobic surfaces

Engineering surfaces that promote rapid drop detachment1,2 is of importance to a wide range of applications including anti-icing3–5, dropwise condensation6, and self-cleaning7–9. Here we show how superhydrophobic surfaces patterned with lattices of submillimetre-scale posts decorated with nano-textures can generate a counter-intuitive bouncing regime: drops spread on impact and then leave the surface in a flattened, pancake shape without retracting. This allows for a four-fold reduction in contact time compared to conventional complete rebound1,10–13. We demonstrate that the pancake bouncing results from the rectification of capillary energy stored in the penetrated liquid into upward motion adequate to lift the drop. Moreover, the timescales for lateral drop spreading over the surface and for vertical motion must be comparable. In particular, by designing surfaces with tapered micro/nanotextures which behave as harmonic springs, the timescales become independent of the impact velocity, allowing the occurrence of pancake bouncing and rapid drop detachment over a wide range of impact velocities.

Enhanced cell sorting and manipulation with combined optical tweezer and microfluidic chip technologies.

Sorting (or isolation) and manipulation of rare cells with high recovery rate and purity are of critical importance to a wide range of physiological applications. In the current paper, we report on a generic single cell manipulation tool that integrates optical tweezers and microfluidic chip technologies for handling small cell population sorting with high accuracy. The laminar flow nature of microfluidics enables the targeted cells to be focused on a desired area for cell isolation. To recognize the target cells, we develop an image processing methodology with a recognition capability of multiple features, e.g., cell size and fluorescence label. The target cells can be moved precisely by optical tweezers to the desired destination in a noninvasive manner. The unique advantages of this sorter are its high recovery rate and purity in small cell population sorting. The design is based on dynamic fluid and dynamic light pattern, in which single as well as multiple laser traps are employed for cell transportation, and a recognition capability of multiple cell features. Experiments of sorting yeast cells and human embryonic stem cells are performed to demonstrate the effectiveness of the proposed cell sorting approach.

Recurrent Filmwise and Dropwise Condensation on a Beetle Mimetic Surface

Vapor condensation plays a key role in a wide range of industrial applications including power generation, thermal management, water harvesting and desalination. Fast droplet nucleation and efficient droplet departure as well as low interfacial thermal resistance are important factors that determine the thermal performances of condensation; however, these properties have conflicting requirements on the structural roughness and surface chemistry of the condensing surface or condensation modes (e.g., filmwise vs dropwise). Despite intensive efforts over the past few decades, almost all studies have focused on the dropwise condensation enabled by superhydrophobic surfaces. In this work, we report the development of a bioinspired hybrid surface with high wetting contrast that allows for seamless integration of filmwise and dropwise condensation modes. We show that the synergistic cooperation in the observed recurrent condensation modes leads to improvements in all aspects of heat transfer properties including droplet nucleation density, growth rate, and self-removal, as well as overall heat transfer coefficient. Moreover, we propose an analytical model to optimize the surface morphological features for dramatic heat transfer enhancement.

Impact dynamics and rebound of water droplets on superhydrophobic carbon nanotube arrays

The authors report the impact response of water droplets impinging on superhydrophobic carbon nanotube arrays and observe that arrays with different wetting properties display significantly different responses. For an array with a static contact angle of 163°, the droplet bounces off the surface several times, while for an array with a reduced contact angle of 140°, the droplet does not rebound and remains pinned. The contact angle hysteresis and contact line pinning for the 140° array suggest that the momentum of the droplet during the initial impact enables it to penetrate and displace the air pockets that are responsible for the superhydrophobicity of the array under static conditions.

Multimode multidrop serial coalescence effects during condensation on hierarchical superhydrophobic surfaces.

The prospect of enhancing the condensation rate by decreasing the maximum drop departure diameter significantly below the capillary length through spontaneous drop motion has generated significant interest in condensation on superhydrophobic surfaces (SHS). The mobile coalescence leading to spontaneous drop motion was initially reported to occur only on hierarchical SHS, consisting of both nanoscale and microscale topological features. However, subsequent studies have shown that mobile coalescence also occurs on solely nanostructured SHS. Thus, recent focus has been on understanding the condensation process on nanostructured surfaces rather than on hierarchical SHS. In this work, we investigate the impact of microscale topography of hierarchical SHS on the droplet coalescence dynamics and wetting states during the condensation process. We show that isolated mobile and immobile coalescence between two drops, almost exclusively focused on in previous studies, are rare. We identify several new droplet shedding modes, which are aided by tangential propulsion of mobile drops. These droplet shedding modes comprise of multiple droplets merging during serial coalescence events, which culminate in formation of a drop that either departs or remains anchored to the surface. We directly relate postmerging drop adhesion to formation of drops in nanoscale as well as microscale Wenzel and Cassie-Baxter wetting states. We identify the optimal microscale feature spacing of the hierarchical SHS, which promotes departure of the highest number of microdroplets. This optimal surface architecture consists of microscale features spaced close enough to enable transition of larger droplets into micro-Cassie state yet, at the same time, provides sufficient spacing in-between the features for occurrence of mobile coalescence.

Activating the Microscale Edge Effect in a Hierarchical Surface for Frosting Suppression and Defrosting Promotion

Despite extensive progress, current icephobic materials are limited by the breakdown of their icephobicity in the condensation frosting environment. In particular, the frost formation over the entire surface is inevitable as a result of undesired inter-droplet freezing wave propagation initiated by the sample edges. Moreover, the frost formation directly results in an increased frost adhesion, posing severe challenges for the subsequent defrosting process. Here, we report a hierarchical surface which allows for interdroplet freezing wave propagation suppression and efficient frost removal. The enhanced performances are mainly owing to the activation of the microscale edge effect in the hierarchical surface, which increases the energy barrier for ice bridging as well as engendering the liquid lubrication during the defrosting process. We believe the concept of harnessing the surface morphology to achieve superior performances in two opposite phase transition processes might shed new light on the development of novel materials for various applications.

Microfluidic CD4+ T-Cell Counting Device Using Chemiluminescence-Based Detection

This letter demonstrates a microfluidic platform for enumerating CD4+ T-lymphocytes from whole blood using chemiluminescence as a detection method. We microfabricated traps in a chamber and coated them with anti-CD4 antibody to isolate CD4+ T-cells. Based on cell surface-bound CD3 antibodies conjugated with horseradish peroxidase, incubation with chemiluminescent substrate produced a current in the photodetector that was proportional to the number of captured CD4+ T-cells. Analyzing 3 microL of whole blood, the platform exhibited high cell-capture efficiency and produced cell counts with high correlation to results obtained from flow cytometry. Compared to other lab-on-a-chip methods for CD4 counting, this method uses an instrument that requires no external light source and no image processing to produce a digitally displayed result only seconds after running the test.

High dislocation density–induced large ductility in deformed and partitioned steels

A ductile steel shows its strength Many industrial applications require materials to have high strength while remaining pliable, or ductile. However, the microstructure that increases strength tends to reduce ductility. He et al. used a processing mechanism to create a “forest” of line defects in manganese steel. This deformed and partitioned steel was produced by cold-rolling and low-temperature annealing and contained a dislocation network that improved both strength and ductility. Science, this issue p. 1029 Deformation and low-temperature annealing creates a high-strength steel with large ductility. A wide variety of industrial applications require materials with high strength and ductility. Unfortunately, the strategies for increasing material strength, such as processing to create line defects (dislocations), tend to decrease ductility. We developed a strategy to circumvent this in inexpensive, medium manganese steel. Cold rolling followed by low-temperature tempering developed steel with metastable austenite grains embedded in a highly dislocated martensite matrix. This deformed and partitioned (D and P) process produced dislocation hardening but retained high ductility, both through the glide of intensive mobile dislocations and by allowing us to control martensitic transformation. The D and P strategy should apply to any other alloy with deformation-induced martensitic transformation and provides a pathway for the development of high-strength, high-ductility materials.

Combined micro-/nanoscale surface roughness for enhanced hydrophobic stability in carbon nanotube arrays

Extreme water repellency is greatly desired for anticontamination and self-cleaning applications. Aligned multiwalled carbon nanotube arrays exhibit superhydrophobic behavior but suffer from poor hydrophobic stability and contact angle hysteresis. In this work the authors selectively grow multiwalled nanotubes onto a patterned substrate and engineer a novel high aspect ratio architecture which combines a micro- and a nano-scale roughness structure. While there is no significant difference in the static contact angle of the patterned and uniform nanotube arrays, dynamic measurements indicate a dramatic increase in hydrophobic stability for the patterned array caused by entrapped air pockets which prevent Cassie to Wenzel state transition.