Andrea Bernardi

The role of buffer layers in polymer solar cells

The present review rationalizes the information spread in the literature concerning the use and role of buffer layers in polymer solar cells. Usual device structures include buffer layers, both at the anode and at the cathode interface, mainly to favour charge collection and extraction, but also to improve the device’s overall performance. Buffer layers are actually essential for achieving highly efficient polymer solar cells and can no more be considered as “optional”, thus the need and importance of understanding their properties and role. The aim of this review is to give the reader an overview of this topic and to provide a practical and useful tool for the daily activities of researchers in the field of polymer photovoltaics.

From lab to fab: how must the polymer solar cell materials design change? – an industrial perspective

Organic photovoltaic (OPV) devices, in particular polymer solar cells, made by solution processed organic materials have shown great promise as a disruptive technology for affordable electricity. Even though recent advances look impressive on paper, until now the commercialization of OPV has been hampered by the difficulty of converting lab produced “champion” cell figures into reliable industrial-scale product performances. A key factor to achieve this condition is to develop OPV materials (polymer donors, acceptors, buffer materials, electrodes materials and encapsulants) exhibiting the required technical and economic characteristics to be conveniently used in an industrial environment. The well established strategies for the design of materials for efficient lab-scale OPV devices are not sufficient when large-area printed panels are concerned. A number of additional requirements, normally not addressed in the laboratory context, must be met: the materials must be easily accessible as pure compounds in few synthetic steps from cheap starting compounds, need to be stable and soluble enough to afford ink formulations processable with roll-to-roll compatible equipment; solvent and solvent additives should be easily removable after printing, and possibly should be environmentally friendly compounds; the layers should achieve a stable morphology under mild conditions (low temperatures and short times); the above mentioned materials can be screened on glass substrates, but should be finally tested on plastic films, protected through a scalable encapsulation technique. The more researchers adhere to these guidelines, the greater the possibility for OPV to demonstrate at last its enormous potential on the industrial scale.

Numerical simulation of photocurrent generation in bilayer organic solar cells: Comparison of master equation and kinetic Monte Carlo approaches

Numerical approaches can provide useful information about the microscopic processes underlying photocurrent generation in organic solar cells (OSCs). Among them, the Kinetic Monte Carlo (KMC) method is conceptually the simplest, but computationally the most intensive. A less demanding alternative is potentially represented by so-called Master Equation (ME) approaches, where the equations describing particle dynamics rely on the mean-field approximation and their solution is attained numerically, rather than stochastically. The description of charge separation dynamics, the treatment of electrostatic interactions and numerical stability are some of the key issues which have prevented the application of these methods to OSC modelling, despite of their successes in the study of charge transport in disordered system. Here we describe a three-dimensional ME approach to photocurrent generation in OSCs which attempts to deal with these issues. The reliability of the proposed method is tested against reference KMC simulations on bilayer heterojunction solar cells. Comparison of the current-voltage curves shows that the model well approximates the exact result for most devices. The largest deviations in current densities are mainly due to the adoption of the mean-field approximation for electrostatic interactions. The presence of deep traps, in devices characterized by strong energy disorder, may also affect result quality. Comparison of the simulation times reveals that the ME algorithm runs, on the average, one order of magnitude faster than KMC.

The role of sol–gel chemistry in the low-temperature formation of ZnO buffer layers for polymer solar cells with improved performance

A new approach is proposed in this work to chemically control the low-temperature sol–gel formation of ZnO thin films used as efficient electron transporting layers (ETLs) in inverted polymer solar cells (PSCs). The chemical composition of the ZnO sol–gel precursor was modified by systematically employing different [H2O]/[Zn2+] molar ratios in the starting sol formulation and evaluating their influence on film properties and PSC device performance. A thorough characterization of the obtained ZnO ETLs evidenced the key importance of the [H2O]/[Zn2+] molar ratio to achieve effective control on the sol–gel hydrolysis and condensation processes. Based on these evidences, a mechanism for the formation of the ZnO films at the low processing temperatures used in this work was proposed. PSC devices were fabricated incorporating ZnO ETLs obtained from ZnO sol precursor formulations with increasing [H2O]/[Zn2+] ratios and their photovoltaic characterization revealed the presence of a maximum device efficiency for intermediate [H2O]/[Zn2+] values. Finally, the effect of water in the ZnO sol precursor on the long-term (>1000 h) shelf-life of PSCs fabricated onto flexible PET substrates was investigated and a correlation was found between chemical composition of the ZnO sol precursor and device shelf-life. The results of this study give a clear demonstration of a viable strategy to achieve improved PSC device performance by chemically controlling the formation of the sol–gel based ZnO ETL at processing temperatures compatible with flexible plastic substrates and provide useful guidelines for the development of efficient sol–gel derived metal-oxide buffer layers for highly performing flexible photovoltaics.

Effect of the Electron Transport Layer on the Interfacial Energy Barriers and Lifetime of R2R Printed Organic Solar Cell Modules

Understanding the phenomena at interfaces is crucial for producing efficient and stable flexible organic solar cell modules. Minimized energy barriers enable efficient charge transfer, and good adhesion allows mechanical and environmental stability and thus increased lifetime. We utilize here the inverted organic solar module stack and standard photoactive materials (a blend of poly(3-hexylthiophene) and [6,6]-phenyl C61 butyric acid methyl ester) to study the interfaces in a pilot scale large-area roll-to-roll (R2R) process. The results show that the adhesion and work function of the zinc oxide nanoparticle based electron transport layer can be controlled in the R2R process, which allows optimization of performance and lifetime. Plasma treatment of zinc oxide (ZnO) nanoparticles and encapsulation-induced oxygen trapping will increase the absolute value of the ZnO work function, resulting in energy barriers and an S-shaped IV curve. However, light soaking will decrease the zinc oxide work function close to the original value and the S-shape can be recovered, leading to power conversion efficiencies above 3%. We present also an electrical simulation, which supports the results. Finally, we study the effect of plasma treatment in more detail and show that we can effectively remove the organic ligands around the ZnO nanoparticles from the printed layer in a R2R process, resulting in increased adhesion. This postprinting plasma treatment increases the lifetime of the R2R printed modules significantly with modules retaining 80% of their efficiency for ∼3000 h in accelerated conditions. Without plasma treatment, this efficiency level is reached in less than 1000 h.