Asım Davulcu

Enzymatic One-bath Desizing — Bleaching — Dyeing Process for Cotton Fabrics

The objective of this study was to develop a new process to desize, bleach, and dye starch-sized cotton fabrics in one bath using enzymes. Desizing was performed with an amyloglucosidase/pullanase enzyme (Dextrozyme DX, manufactured by Novozymes) instead of a conventional amylase enzyme in order to hydrolyze starch into single glucose units. Multifect GO 5000L (Genencor) glucose oxidase enzyme was used to yield hydrogen peroxide from the glucose generated during desizing; bleaching was performed by this enzymatically generated hydrogen peroxide. Decomposition of hydrogen peroxide after bleaching was done with Terminox Ultra 10L (Novozymes) catalase enzyme. The fabric was dyed in the same bath with the selected monochlortriazine reactive dyes (DyStar). The amount of glucose generated during desizing was 4000 ± 135 mg/l and it yielded 765 ± 15 mg/l hydrogen peroxide during glucose oxidase enzyme treatment. The whiteness index of the enzymatically bleached fabric was 71.0 ± 1.2 stensby degree. The color yields of the enzymatically treated samples were comparable to the conventionally treated samples. All enzymes used in this study were commercial grades having the advantages of easy storage and supply compared to the pure enzymes used in earlier studies. The advantages of the new one-bath process were: less auxiliary demand; lower environmental impact; and energy and water savings compared to the conventional desizing, scouring, bleaching, and dyeing sequence.

Dyeing of cotton with thyme and pomegranate peel

Application of natural dyes for textiles is increasing due to awareness of environment, ecology, and pollution control. The purpose of this study is to determine the color, antimicrobial, and fastness properties of cotton fabrics dyed with thyme and pomegranate peel without a mordanting process. In this way, it was planned to avoid use of metallic mordants (heavy-metal salts) and prevent heavy-metal pollution for ecological production. Additionally, a variety of the most commonly used mordants, namely potassium aluminum sulfate, copper(II) sulfate, iron(II) sulfate, and tin(II) chloride, were used for mordanting of cotton fabrics in order to compare the differently mordanted and unmordanted dyed fabrics’ color efficiencies (K/S) and CIE L*a*b* color values. It was found that mordant type had an effect on color efficiency and the color coordinates of fabrics dyed with both thyme and pomegranate fruit peel. Moreover, the antimicrobial properties of the fabrics only dyed directly with thyme and pomegranate peel without any mordanting process were determined to demonstrate the usability of these natural dye sources without use of any mordanting agents. The obtained antimicrobial activities were compared with undyed samples. Undyed samples showed no antimicrobial activity, whereas significant antimicrobial activity was obtained after the dyeing procedure using thyme and pomegranate peel on unmordanted fabrics. Washing, rubbing, perspiration, and lightfastness properties of dyed fabrics were also evaluated. Thyme and pomegranate fruit peel as natural dye sources revealed sufficient results even for unmordanted samples.

Improving the dyeability of poly(lactic acid) fiber using N-Phenylaminopropyl POSS nanoparticle during melt spinning

The dyeability of poly(lactic acid) (PLA) fiber strongly depends on disperse dye structure due to the low dyeing temperature and the short dyeing time. Thus, the dye uptake value of PLA fiber is low for some disperse dyes and is needed to be improved. In the current study, the dyeability of PLA fiber is improved with the addition of N-Phenylaminopropyl polyhedral oligomeric silsesquioxane (AP-POSS) during melt spinning process. The effects of dyeing conditions including dyeing temperature and time, disperse dye type and AP-POSS concentrations are investigated on the dyeability properties of PLA fiber samples. The tensile, thermal and morphological properties of fiber samples are also characterized by tensile testing, differential scanning calorimeter (DSC), scanning electron microscopy (SEM) and transmission electron microscopy (TEM). As the added amount of AP-POSS increases, the percent crystallinity increases and the tensile strength reduces. According to the dyeing results, AP-POSS is very effective for increasing the dyeability of PLA fiber especially for disperse dyes with low dye uptake values.

Production of dyeable polypropylene fiber using polyhedral oligomeric silsesquioxanes via melt spinning

A disperse dyeable polypropylene (PP) fiber was produced with the addition of polyhedral oligomeric silsesquioxanes (POSS) nanoparticles via melt spinning technique. Accordingly, two different POSS nanoparticle, dodecaphenyl POSS (DP-POSS) and N-phenyl aminopropyl POSS (AP-POSS), was selected. After the dyeing temperature and time were optimized, the effect of dye and POSS concentrations were investigated at optimized dyeing conditions. The wash fastness of fiber samples was also studied. In addition, the percent crystallinities of fiber samples were determined by differential scanning calorimeter (DSC) and the morphological analyses were performed with scanning electron microscopy (SEM). It was observed that although the addition of DP-POSS did not change the dyeability of PP fiber significantly, the inclusion of AP-POSS highly enhanced the dyeability of PP fiber. It was concluded that AP-POSS behaved as an excellent sorbent for disperse dye. As a result the pristine PP and DP-POSS modified fibers were dyed to a pale depth and AP-POSS modified fibers were dyed to a deeper depth.

Improving the dyeability of poly (lactic acid) fiber using octa (aminophenyl) POSS nanoparticle during melt spinning

Disperse dye structure affects the dyeability of poly (lactic acid) (PLA) fiber due to the low dyeing temperature and the short dyeing time. Thus, the dye uptake value of PLA fiber is low for some disperse dyes and needs to be improved. In this study, the dyeability of PLA fiber is improved with the addition of synthesized octa (aminophenyl) polyhedral oligomeric silsesquioxane (OAP-POSS) nanoparticle during the melt spinning process. The effects of dyeing conditions including dyeing temperature and time, OAP-POSS concentration, disperse dye types, and concentrations are investigated on the dyeability properties of PLA fiber samples. The tensile, thermal, and morphological properties of the fiber samples are also characterized by tensile testing, differential scanning calorimetry, scanning electron microscopy, and transmission electron microscopy. It is concluded that the percent crystallinity and the tensile strength of pure PLA fiber decrease as the added amount of OAP-POSS increases. According to the dyeing results, OAP-POSS, which behaves as a good sorbent for the disperse dyes used in this study, greatly improves the dyeability of PLA fiber, especially for disperse dyes with low dye uptake values.

The production and characterization of poly(lactic acid) fibers dyeable with anionic dyes using octaammonium polyhedral oligomeric silsesquioxane nanoparticle

In this study, acid dyeable poly(lactic acid) (PLA) fiber was produced with the addition of octaammonium polyhedral oligomeric silsesquioxane (OA-POSS) nanoparticle during the melt spinning. The tensile, thermal and morphological properties of the fiber samples were characterized by tensile testing, differential scanning calorimetry, scanning electron microscopy and transmission electron microscopy. Two different anionic dyes, a disulphonated 1:2 premetallised acid dye and monosulphonated non-metallised, were used. The effects of dyeing conditions including dyeing temperature and time, OA-POSS concentration, anionic dye types and concentrations were investigated on the dyeability properties of the PLA fiber samples. It was concluded that the percent crystallinity and the tensile strength of pure PLA fiber decreased as the added amount of OA-POSS increased. According to the dyeing results, the addition of OA-POSS greatly improved the dyeability of the PLA fiber with anionic dyes by introducing ion–ion interaction between the terminal ammonium groups of POSS nanoparticle and the sulphonyl groups of dye molecules.

Enhancing the dyeability of poly(lactic acid) fiber with natural dyes of alizarin, lawsone, and indigo

To dye poly(lactic acid) (PLA) fiber with natural dyes has gained importance in recent years due to the production of the fully eco-friendly textile products. In this study, pure and modified PLA fibers with two different POSS nanoparticles, namely N-phenyl aminopropyl POSS (AP-POSS) and octa (aminophenyl) polyhedral oligomeric silsesquioxane (OAPPOSS), are dyed with three different natural dyes including alizarin, lawsone and indigo. The effects of the dyeing conditions including dyeing temperature and time, POSS nanoparticle concentration, natural dye types and concentrations are investigated on the dyeability properties of the PLA fiber samples. The wash and light fastness of the fiber samples are also investigated. According to the dyeability results, it is concluded that POSS nanoparticles are effective for increasing the dyeability of the PLA fiber with all natural dyes used in this study. As the added amount of the POSS nanoparticle increases, the dyeability of the PLA fiber increases. When the performances of the POSS nanoparticles are compared, it is seen that OAP-POSS is more effective than the AP-POSS nanoparticle.