Cory Wajda

Effective Schottky Barrier Height modulation using dielectric dipoles for source/drain specific contact resistivity improvement

We demonstrate statistically significant data for specific contact resistivity (ρ_c) of sub-10^-8Ω-cm² and sub-2×10^-8Ω-cm² for N-type and P-type Si respectively on 300mm wafer by introducing ultra-thin ALD high-k dielectric layer(s) between the metal and Si. A 6-terminal Cross-Bridge Kelvin (6T-CBK) structure was used for the extraction to achieve excellent resolution in this small ρ_c range. With the help of measurements from multiple dielectric stacks and Non-Equilibrium Greens Function (NEGF) based quantum transport calculations, we clearly show that the suppression of evanescent metal induced gap states (MIGS) and formation of interface dipole play significant role to reduce the ρ_c as long as the tunneling resistance of the dielectric stack is small. Finally, transient response, break down mechanism and technology benchmarking are discussed which show promise for sub-14nm node applications.

Impact of cyclic plasma treatment on oxygen vacancy defects in TiN/HfZrO/SiON/Si gate stacks

This work evaluates the defects in HfZrO as a function of Zr addition into HfO2 and when the dielectric was subjected to a slot-plane-antenna (SPA) plasma treatment in a cyclic process to form TiN/HfZrO/SiON/Si gate stacks. The defect energy levels, estimated by temperature-dependent current-voltage measurements, suggest that Zr addition in HfO2 modifies the charge state of the oxygen vacancy formation, V+. The influence of electron affinity variation of Hf and Zr ions on the charged oxygen vacancy levels seems to have contributed to the increase in defect activation energy, Ea, from 0.32 eV to 0.4 eV. The cyclic SPA plasma exposure further reduces the oxygen vacancy formation because of the film densification. When the dielectric was subjected to a constant voltage stress, the charge state oxygen vacancy formation changes to V2+ and improvement was eliminated. The trap assisted tunneling behavior, as observed by the stress induced leakage current characteristics, further supports the oxygen vacancy forma...

High-K Gate Dielectric Structures by Atomic Layer Deposition for the 32nm and Beyond Nodes

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Engineering Band-Edge High-κ/Metal Gate n MOSFETs with Cap Layers Containing Group IIA and IIIB Elements by Atomic Layer Deposition

This paper presents studies performed in engineering high-k metal gate stacks by using capping layers containing Group IIA and IIIB elements. Both high-k gate dielectric (HfO2) and capping materials, namely, the oxides of barium, lanthanum and yttrium are deposited by atomic layer deposition (ALD) to offer superior process control and flexibility. Position specific insertion of cap layers into the gate stack is studied and the device tradeoffs are highlighted. The magnitude of Vt shift is correlated to the electronegativity of the cap layer species and its relative position in the gate stack. For a given cap position, BaO provides the maximum Vt shift, followed by La2O3 and Y2O3 caps. Ozone based ALD processes are shown to adversely impact Tinv scaling due to the re-growth of the interface layer between the high-k and the silicon substrate. Significant improvements in Tinv scaling are obtained by migrating to a water based ALD process.

Statistical demonstration of silicide-like uniform and ultra-low specific contact resistivity using a metal/high-k/Si stack in a sidewall contact test structure

We demonstrate a 300mm wafer scale conformal contact process to achieve uniform ultra-low specific contact resistivity (ρ_c) for metal/high-k/n⁺Si (MIS) contacts. To achieve conformal contacts, we use a sidewall TLM (STLM) test structure that helps to minimize current crowding effect and variability. A systematic study is provided by varying doping density (N_D), high-k material (LaO_x, ZrO_x and TiO_x) and high-k thickness (t_d) to optimize ρ_c. The obtained ρ_c and its uniformity are found to be comparable with standard nickel silicide technology, with a possibility of further improvement by use of lower work-function metal.

Evaluation of high thermal stability cyclopentadienyl Hf precursors with H2O as a co-reactant for advanced gate logic applications

For the purpose of extending the upper temperature limit of metallorganic atomic layer deposition, mixed ligand precursors containing cyclopentadienyl (Cp, C5H5) ligands have been shown to exhibitsuperior thermal stability compared to the widely adopted tetrakis(ethylmethylamino)hafnium (TEMAH) precursor while also possessing adequate vapor pressure characteristics for use in atomic layer deposition (ALD) processing. In order to prevent the deleterious oxidation of the underlying Si from O3 the use of a milder oxidant such as H2O is preferred. Accordingly in this study, we investigated ALD using the liquid precursors CpHf(NMe2)3 and (CpMe)2Hf(OMe)Me in the temperature range 305 – 410 °C with H2O as a co-reactant and compared the film growth and electrical properties with films deposited using a conventional TEMAH/H2O process at 305 °C as well as the same process with an optimized annealing scheme. The CpHf(NMe2)3/H2O process was observed toexhibit a growth-per-cycle (GPC) in the range 0.23 – 0.36 A/cycle ...

Comparison of B2O3 and BN deposited by atomic layer deposition for forming ultrashallow dopant regions by solid state diffusion

In this study, the authors investigated atomic layer deposition (ALD) of B2O3 and BN for conformal, ultrashallow B doping applications and compared the effect of dopant-containing overlayers on sheet resistance (Rs) and B profiles for both types of films subjected to a drive-in thermal anneal. For the deposition of B2O3, tris(dimethylamido)borane and O3 were used as coreactants and for the deposition of BN, BCl3 and NH3 were used as coreactants. Due to the extreme air instability of B2O3 films, physical analysis was performed on B2O3 films, which were capped in-situ with ∼30 A ALD grown Al2O3 layers. For the BN films, in-situ ALD grown Si3N4 capping layers (∼30 A) were used for comparison. From spectroscopic ellipsometry, a thickness decrease was observed after 1000 °C, 30 s anneal for the B2O3 containing stack with 60 ALD cycles of B2O3, whereas the BN containing stacks showed negligible thickness decrease after the annealing step, regardless of the number of BN cycles tested. The postanneal reduction in...

Role of Ge and Si substrates in higher-k tetragonal phase formation and interfacial properties in cyclical atomic layer deposition-anneal Hf1−xZrxO2/Al2O3 thin film stacks

Using a five-step atomic layer deposition (ALD)-anneal (DADA) process, with 20 ALD cycles of metalorganic precursors followed by 40 s of rapid thermal annealing at 1073 K, we have developed highly crystalline Hf1−xZrxO2 (0 ≤ x ≤ 1) thin films (<7 nm) on ∼1 nm ALD Al2O3 passivated Ge and Si substrates for applications in higher-k dielectric metal oxide semiconductor field effect transistors below 10 nm technology node. By applying synchrotron grazing incidence x-ray d-spacing maps, x-ray photoelectron spectroscopy (XPS), and angle-resolved XPS, we have identified a monoclinic to tetragonal phase transition with increasing ZrO2 content, elucidated the role of the Ge vs Si substrates in complete tetragonal phase formation (CTPF), and determined the interfacial characteristics of these technologically relevant films. The ZrO2 concentration required for CTPF is lower on Ge than on Si substrates (x ∼ 0.5 vs. x ∼ 0.86), which we attribute as arising from the growth of an ultra-thin layer of metal germanates betw...

HfxZr1−xO2 compositional control using co-injection atomic layer deposition

As a replacement for SiO2 based gate dielectrics, HfO2 with an admixture of ZrO2 has the potential to provide a higher dielectric constant than pure HfO2 by means of stabilization of higher-k phases. Accordingly, in this study the authors have pursued a means to control composition of HfxZr1−xO2 films grown by atomic layer deposition by simultaneously flowing Hf and Zr metal precursors during the precursor exposure step and varying the molar flow ratio. Using the tetrakis(ethylmethylamino) Hf and Zr precursors, TEMAH and TEMAZ, with either H2O or O3 co-reactants, the co-injection approach for HfxZr1−xO2 was compared with alternating HfO2 and ZrO2 growth cycles and was observed to allow uniform and tunable composition control. For the co-injection process, deviation from the cycle ratio trendline suggests more efficient chemisorption of TEMAZ compared to TEMAH. The authors have also evaluated these films in metal–oxide–semiconductor capacitor structures and verified the electrical equivalence and similar w...

Atomic layer deposited ultrathin metal nitride barrier layers for ruthenium interconnect applications

Resistance capacitance time delay in Cu interconnects is becoming a significant factor requiring further performance improvements in future nanoelectronic devices. Choice of alternate interconnect materials, for example, refractory metals, and subsequent integration with underlying barrier and liner layers are extremely challenging for the sub-10 nm nodes. The development of conformal deposition processes for alternate interconnects, liner, and barrier materials are crucial in order for implementation of a possible replacement for Cu interconnects for narrow line widths. In this study, the authors report on ultrathin (∼3 nm) chemical vapor deposition (CVD) grown ruthenium films on 0.5 and 1 nm thick metal nitride (TiN, TaN) barrier layers deposited via atomic layer deposition (ALD). Using scanning electron microscopy, the authors determined the effect of the underlying barrier layer on the coverage of the ruthenium overlayer. The authors utilized synchrotron x-ray diffraction with in situ rapid thermal an...