Cristina Valls

Using both xylanase and laccase enzymes for pulp bleaching.

Two enzyme treatments involving xylanase (X) and laccase (L) were used jointly in an XLE sequence (where E denotes alkaline extraction) to bleach oxygen-delignified eucalyptus kraft pulp in the presence of 1-hydroxybenzotriazol (HBT) as mediator. The results of the XLE sequence were compared with those of an LE sequence. The application conditions for the laccase-mediator system were optimized by using a sequential statistical plan involving three variables (viz., the laccase and mediator doses, and the reaction time) with both sequences. The models used to predict the kappa number and brightness revealed that, once all accessible lignin was removed, the system altered other coloured compounds. The best conditions for the L stage involved a reduced mediator dose (0.5% odp). The xylanase pretreatment increased the accessibility of residual lignin and facilitated removal of hexenuronic acids. For a specific target brightness level of 70% ISO, the X pretreatment can save as much as 30% laccase and 80% mediator while shortening the reaction time by 45%.

Characterization of a Family GH5 Xylanase with Activity on Neutral Oligosaccharides and Evaluation as a Pulp Bleaching Aid

ABSTRACT A new bacterial xylanase belonging to family 5 of glycosyl hydrolases was identified and characterized. The xylanase, Xyn5B from Bacillus sp. strain BP-7, was active on neutral, nonsubstituted xylooligosaccharides, showing a clear difference from other GH5 xylanases characterized to date that show a requirement for methyl-glucuronic acid side chains for catalysis. The enzyme was evaluated on Eucalyptus kraft pulp, showing its effectiveness as a bleaching aid.

New xylanases to obtain modified eucalypt fibres with high-cellulose content

Modified fibres with high-cellulose content were obtained with two new bacterial xylanases from families 11 and 5. These xylanases were applied separately or simultaneously in a complete ECF (Elemental Chlorine Free) bleaching sequence. Both xylanases improved delignification and bleaching during the sequence and a synergistic effect of the enzymes was observed on several pulp and paper properties. The xylanases boosted the release of xylooligosaccharides branched with hexenuronic acids (HexA), giving rise to fibres with a reduced HexA and xylose content. However, these effects depended on the xylanase used, being the family 11 enzyme more efficient than the family 5 xylanase. Effluent properties such as absorbance spectra UV/Vis, COD and colour were affected by the enzymatic sequences as a consequence of the dissolution of lignin and xylooligosaccharides. Some changes in the fibre morphology were also produced without affecting the final paper strength properties.

Increasing yield of nanocrystalline cellulose preparation process by a cellulase pretreatment

In this work the introduction of a cellulase treatment prior to NCC isolation was assessed. NCC was produced using sulfuric acid at two different concentrations (62 and 64% wt.). The effect of pore size for filtration step was also assessed. The smaller acid dose leaded to yields up to 65-70% and average size up to 160 nm. It also produced crystals with reduced sulfur content (0.6-1%). Cellulase pretreatment influenced NCC characteristics, as it increased overall yield a 12%, increased average particle size around 35 nm and reduced NCC sulfur content up to a 0.8%. We found that different conditions of enzymatic treatments led to quantitative differences on their effects on NCC. Acetate buffer used for enzymatic treatments was found to counteract effects of acid. The evidence presented in this work suggested that pretreating fibers with this cellulase represents a very interesting option to partially replace chemicals on NCC isolation.

Boosting the effect of a laccase-mediator system by using a xylanase stage in pulp bleaching.

Using an enzyme-based stage involving a xylanase (X) or laccase (as part of a laccase-mediator system, L) in a bleaching process can help reduce reagent consumption and hence its environmental impact. In this work, both types of enzymes were applied to eucalypt pulp. The influence of process variables in the laccase-mediator treatment (viz. laccase dose, HBT dose and reaction time) was assessed by using a three-variable sequential statistical plan. The effect of a pretreatment with X on the previous variables was also assessed. Kappa number and brightness models for the L stage and XL sequence were found to perform disparately, which suggests the formation of lignin derivatives interfering with brightness measurements. The L system oxidized readily accessible lignin within the first hours of treatment and affected the contents in cellulose and hexenuronic acids (HexA) of the resulting pulp. Xylanase facilitated access of the laccase-HBT system to lignin and HexA in cellulose fibres. The L treatment increased effluent properties such as Microtox toxicity, COD and colour, and led to strong inactivation of the enzyme. The increased toxicity of the effluents was due to HBT; based on statistical data, however, the effect can be reduced by lowering the mediator dose.

Studying the effects of laccase treatment in a softwood dissolving pulp: cellulose reactivity and crystallinity.

An enzymatic biobleaching sequence (LVAQPO) using a laccase from Trametes villosa in combination with violuric acid (VA) and then followed by a pressurized hydrogen peroxide treatment (PO) was developed and found to give high bleaching properties and meet dissolving pulp requirements: high brightness, low content of hemicellulose, satisfactory pulp reactivity, no significant cellulose degradation manifested by α-cellulose and HPLC, and brightness stability against moist heat ageing. The incorporation of a laccase-mediator system (LMS) to bleach sulphite pulps can be a good alternative to traditional bleaching processes since thermogravimetric analysis (TGA) showed that the laccase treatment prevented the adverse effect of hydrogen peroxide on fibre surface as observed during a conventional hydrogen peroxide bleaching treatment (PO). Although VA exhibited the best results in terms of bleaching properties, the performance of natural mediators, such as p-coumaric acid and syringaldehyde, was discussed in relation to changes in cellulose surface detected by TGA.

Application of surface enzyme treatments using laccase and a hydrophobic compound to paper-based media

A new approach for the hydrophobization of finished cellulosic substrates based on a previously reported enzymatic technique is proposed. Commercial finished paper was hydrophobized by using laccase from Trametes villosa in combination with lauryl gallate (LG) as hydrophobic compound. The efficiency of the method was increased by the use of a lignosulfonate as a natural dispersant to improve the surface distribution of LG on the paper, raise its hydrophobicity and help preserve the enzyme activity. No similar threefold effect from a single compound for the improvement of enzymatic treatments was previously reported. The influence of processing conditions including the LG dose, treatment time and temperature was also examined, resulting in further increased hydrophobicity. Efficient fiber bonding and chemical functionalization were confirmed by thorough washing and Soxhlet extraction of the paper. As shown here for the first time, enzyme treatments have the potential to improve the surface hydrophobicity of paper-based media.

Obtaining biobleached eucalyptus cellulose fibres by using various enzyme combinations

Various combinations of laccases, xylanase and cellulase were used to biobleach cellulose fibres from eucalyptus. The Trametes villosa and Myceliophthora thermophila laccases were used in combination with violuric acid (VA(TvL) system) and methyl syringate (MeS(MtL) system), respectively, as mediator. A dissimilar mode of action of the two systems was found: the VA(TvL) treatment released both hexenuronic acids and lignin, whereas the MeS(MtL) released lignin alone. Pulp properties were further improved by applying the mediator before the enzyme during treatment. Pulp properties comparable to those provided by industrial TCF sequences were obtained by inserting a xylanase pretreatment before VA(TvL), but no significant effect was observed after the cellulase pretreatment. As an added value, the resulting enzymatically bleached fibres possess a reduced hexenuronic acid content. The chemical oxygen demand of the effluents from each stage was also assessed.

An enzyme-catalysed bleaching treatment to meet dissolving pulp characteristics for cellulose derivatives applications

Bleached cellulose with good end-properties (≈ 90% ISO brightness and 62% cellulose preservation) was obtained by using a totally chlorine-free biobleaching process (TCF). Unbleached sulphite cellulose was treated with Trametes villosa laccase in combination with violuric acid. This enzymatic stage (L) was followed by a chelating stage (Q) and then by a hydrogen peroxide stage reinforced with pressurized oxygen (Po), resulting to an overall LQPo sequence. The use of violuric acid was dictated by the results of a preliminary study, where the bleaching efficiency of various natural (syringaldehyde and p-coumaric acid) and synthetic mediators (violuric acid and 1-hydroxybenzotriazole) were assessed. The outstanding results obtained with laccase-violuric acid system fulfil most of the characteristics of commercial dissolving pulp, totally acceptable for viscose manufacturing or CMC derivatives, with the added advantage that the enzymatic treatment saved 2h of reaction time and about 70% of hydrogen peroxide consumption, relative to a conventional sequence (Po).

Cellulose oxidation by Laccase-TEMPO treatments

In this work, laccase-TEMPO (Lac-T) treatments were applied to bleached commercial dissolving pulp in order to introduce carbonyl and carboxyl groups, which were found to improve dry and wet strength-related properties. Also the solubility behavior towards xanthate reactions was assessed. The effect of a refining step (R) before the oxidative treatment, the absence or presence of oxygen pressure, TEMPO dose (2 or 8% oven dried pulp) and reaction time (8 or 20h) were thoroughly examined. Treatments conducted in the presence of oxygen pressure exhibited greater amount of functional groups. Introducing a pre-refining treatment resulted in similar functional groups but higher wet strength was achieved. Specifically, a high W/D strength ratio was observed, indicating that wet strength-related property was satisfactorily developed. Besides the fact that all Lac-T treatments caused severe cellulose degradation, no fiber strength loss was detected. In fact, all oxidized samples presented higher Wet Zero-Span Tensile Strength, mainly in R+ Lac-T (O2) sample, which suggested the formation of hemiacetal linkages between the new introduced aldehyde groups and available free hydroxyl groups resulting from fibrillation.