David M. Wall

The potential for biomethane from grass and slurry to satisfy renewable energy targets.

A biomethane potential (BMP) assessment of grass silage yielded 107 m(3)CH4 t(-1). Long term mono-digestion of grass silage can suffer due to a deficiency in essential nutrients; this may be overcome by co-digesting with slurry. Mono-digestion of slurry achieved a low yield of 16 m(3)CH4 t(-1). BMP assessments at a range of co-digestion ratios indicated methane yields were between 4% and 11% lower than the values calculated from mono-digestion. This paper suggests that co-digestion of the majority of slurry produced from dairy cows in Ireland with grass silage quantities equivalent to 1.1% of grassland on a 50:50 volatile solids basis would generate over 10% renewable energy supply in transport (RES-T). The industry proposed would equate to 170 digesters each treating 10,000 t a(-1) of grass silage and 40,000 t a(-1) of slurry from dairy cows.

Investigation of the optimal percentage of green seaweed that may be co-digested with dairy slurry to produce gaseous biofuel.

Ulva lactuca, a green seaweed, accumulates on beaches and shallow estuaries subject to eutrophication. As a residue, and a macro-algae, it is a source of sustainable third generation biofuel. Production of biomethane from mono-digestion of U. lactuca, however is problematic due to high levels of sulphur and low ratios of carbon to nitrogen. Fresh and dried U. lactuca were continuously co-digested with dairy slurry at ratios of 25%, 50% and 75% (by volatile solid content) in 6 number 5L reactors for 9months. The reactors digesting a mix with 75% U. lactuca struggled to reach stable conditions. Volatile fatty acid levels of 14,000mgl(-1) were experienced. The levels of ammonia increased with percentage U. lactuca in the mix. Optimum conditions were observed with a mix of 25% fresh U. lactuca and 75% slurry. A yield of 170LCH4kg(-1)VS was achieved at an organic loading rate of 2.5kgVSm(-3)d(-1).

Optimised biogas production from microalgae through co-digestion with carbon-rich co-substrates.

Microalgae can be used to upgrade biogas to biomethane and subsequently be digested for biogas production. However, the low C:N ratio of species such as Arthrospira platensis may cause ammonia inhibition and low process stability during anaerobic digestion. This study investigates co-fermentation of A. platensis with carbon-rich co-substrates (barley straw, beet silage and brown seaweed) at a C:N ratio of 25 to enhance biomass conversion. No synergistic effects on biomethane potential could be proven in batch fermentation tests. However continuous digestion trials showed significantly improved process stability. Mono-digestion of A. platensis was stable only at an organic loading of 1.0gVSL(-1)d(-1). The optimum process co-digested A. platensis with seaweed and achieved stable operation at an organic loading of 4.0gVSL(-1)d(-1). Co-digestion of microalgae and seaweed can be effectively applied to integrated coastal biomethane systems.

Optimisation of digester performance with increasing organic loading rate for mono- and co-digestion of grass silage and dairy slurry

This study investigated the feasibility of mono-digesting grass silage, dairy slurry and the co-digestion of the two substrates at a range of concentrations with a specific focus on digester performance while increasing organic loading rate (OLR). The results show that the higher the proportion of grass silage in the substrate mix the higher the specific methane yield (SMY) achieved. Optimum conditions were assessed for 100% grass silage at an OLR of 3.5 kg VS m(-3) d(-1) generating a SMY of 398 L CH4 kg(-1) VS equating to a biomethane efficiency of 1.0. For co-digestion of grass silage with 20% dairy slurry the optimum condition was noted at an OLR of 4.0 kg VS m(-3) d(-1) generating a SMY of 349L CH4 kg(-1) VS and a biomethane efficiency of 1.01. Hydraulic retention times of less than 20 days proved to be a limiting factor in the operation of farm digesters.

The effect of trace element addition to mono-digestion of grass silage at high organic loading rates.

This study investigated the effect of trace element addition to mono-digestion of grass silage at high organic loading rates. Two continuous reactors were compared. The first mono-digested grass silage whilst the second operated in co-digestion, 80% grass silage with 20% dairy slurry (VS basis). The reactors were run for 65weeks with a further 5weeks taken for trace element supplementation for the mono-digestion of grass silage. The co-digestion reactor reported a higher biomethane efficiency (1.01) than mono-digestion (0.90) at an OLR of 4.0kgVSm(-3)d(-1) prior to addition of trace elements. Addition of cobalt, iron and nickel, led to an increase in the SMY in mono-digestion of grass silage by 12% to 404LCH4kg(-1)VS and attained a biomethane efficiency of 1.01.

Methanosarcina Play an Important Role in Anaerobic Co-Digestion of the Seaweed Ulva lactuca: Taxonomy and Predicted Metabolism of Functional Microbial Communities.

Macro-algae represent an ideal resource of third generation biofuels, but their use necessitates a refinement of commonly used anaerobic digestion processes. In a previous study, contrasting mixes of dairy slurry and the macro-alga Ulva lactuca were anaerobically digested in mesophilic continuously stirred tank reactors for 40 weeks. Higher proportions of U. lactuca in the feedstock led to inhibited digestion and rapid accumulation of volatile fatty acids, requiring a reduced organic loading rate. In this study, 16S pyrosequencing was employed to characterise the microbial communities of both the weakest (R1) and strongest (R6) performing reactors from the previous work as they developed over a 39 and 27-week period respectively. Comparing the reactor communities revealed clear differences in taxonomy, predicted metabolic orientation and mechanisms of inhibition, while constrained canonical analysis (CCA) showed ammonia and biogas yield to be the strongest factors differentiating the two reactor communities. Significant biomarker taxa and predicted metabolic activities were identified for viable and failing anaerobic digestion of U. lactuca. Acetoclastic methanogens were inhibited early in R1 operation, followed by a gradual decline of hydrogenotrophic methanogens. Near-total loss of methanogens led to an accumulation of acetic acid that reduced performance of R1, while a slow decline in biogas yield in R6 could be attributed to inhibition of acetogenic rather than methanogenic activity. The improved performance of R6 is likely to have been as a result of the large Methanosarcina population, which enabled rapid removal of acetic acid, providing favourable conditions for substrate degradation.

Cascading biomethane energy systems for sustainable green gas production in a circular economy

Biomethane is a flexible energy vector that can be used as a renewable fuel for both the heat and transport sectors. Recent EU legislation encourages the production and use of advanced, third generation biofuels with improved sustainability for future energy systems. The integration of technologies such as anaerobic digestion, gasification, and power to gas, along with advanced feedstocks such as algae will be at the forefront in meeting future sustainability criteria and achieving a green gas supply for the gas grid. This paper explores the relevant pathways in which an integrated biomethane industry could potentially materialise and identifies and discusses the latest biotechnological advances in the production of renewable gas. Three scenarios of cascading biomethane systems are developed.

Modelling a demand driven biogas system for production of electricity at peak demand and for production of biomethane at other times

Four feedstocks were assessed for use in a demand driven biogas system. Biomethane potential (BMP) assays were conducted for grass silage, food waste, Laminaria digitata and dairy cow slurry. Semi-continuous trials were undertaken for all feedstocks, assessing biogas and biomethane production. Three kinetic models of the semi-continuous trials were compared. A first order model most accurately correlated with gas production in the pulse fed semi-continuous system. This model was developed for production of electricity on demand, and biomethane upgrading. The model examined a theoretical grass silage digester that would produce 435kWe in a continuous fed system. Adaptation to demand driven biogas required 187min to produce sufficient methane to run a 2MWe combined heat and power (CHP) unit for 60min. The upgrading system was dispatched 71min following CHP shutdown. Of the biogas produced 21% was used in the CHP and 79% was used in the upgrading system.

Investigation of effect of particle size and rumen fluid addition on specific methane yields of high lignocellulose grass silage.

This work examines the digestion of advanced growth stage grass silage. Two variables were investigated: particle size (greater than 3 cm and less than 1cm) and rumen fluid addition. Batch studies indicated particle size and rumen fluid addition had little effect on specific methane yields (SMYs). In continuous digestion of 3 cm silage the SMY was 342 and 343 L CH4 kg(-1)VS, respectively, with and without rumen fluid addition. However, digester operation was significantly affected through silage floating on the liquor surface and its entanglement in the mixing system. Digestion of 1cm silage with no rumen fluid addition struggled; volatile fatty acid concentrations rose and SMYs dropped. The best case was 1cm silage with rumen fluid addition, offering higher SMYs of 371 L CH4 kg(-1)VS and stable operation throughout. Thus, physical and biological treatments benefited continuous digestion of high fibre grass silage.

Biogas production generated through continuous digestion of natural and cultivated seaweeds with dairy slurry

The technical feasibility of long term anaerobic mono-digestion of two brown seaweeds, and co-digestion of both seaweeds with dairy slurry was investigated whilst increasing the organic loading rate (OLR). One seaweed was natural (L. digitata); the second seaweed (S. Latissima) was cultivated. Higher proportions of L. digitata in co-digestion (66.6%) allowed the digester to operate more efficiently (OLR of 5kgVSm(-3)d(-1) achieving a specific methane yield (SMY) of 232LCH4kg(-1)VS) as compared to lower proportions (33.3%). Co-digestion of 66.6% cultivated S. latissima, with dairy slurry allowed a higher SMY of 252LCH4kg(-1)VS but at a lower OLR of 4kgVSm(-3)d(-1). Optimum conditions for mono-digestion of both seaweeds were effected at 4kgVSm(-3)d(-1). Chloride concentrations increased to high levels in the digestion of both seaweeds but were not detrimental to operation.