Douglas Thurman

Experimental Heat Transfer and Bulk Air Temperature Measurements for a Multipass Internal Cooling Model with Ribs and Bleed

An experimental study was made to obtain heat transfer and air temperature data for a simple three-leg serpentine test section that simulates a turbine blade internal cooling passage with trip strips and bleed holes. The objectives were to investigate the interaction of ribs and various bleed conditions on internal cooling and to gain a better understanding of bulk air temperature in an internal passage. Steady-state heat transfer measurements were obtained using a transient technique with thermochromic liquid crystals. Trip strips were attached to one wall of the test section and were located either between or near the bleed holes. The bleed holes, used for film cooling, were metered to simulate the effect of external pressure on the turbine blade. Heat transfer enhancement was found to be greater for ribs near bleed holes compared to ribs between holes, and both configurations were affected slightly by bleed rates upstream. Air temperature measurements were taken at discrete locations along one leg of the model. Average bulk air temperatures were found to remain fairly constant along one leg of the model.

Turbulence and Heat Transfer Measurements in an Inclined Large Scale Film Cooling Array: Part II—Temperature and Heat Transfer Measurements

The second of a two-part paper, this study focuses on the temperature field and surface heat transfer measurements on a large-scale models of an inclined row of film cooling holes. Detailed surface and flow field measurements were taken and presented in Part I. The model consists of three holes of 1.9-cm diameter that are spaced 3 hole diameters apart and inclined 30° from the surface. Additionally, another model with an anti-vortex adaptation to the film cooling holes is also tested. The coolant stream is metered and cooled to 20°C below the mainstream temperature. A thermocouple is used to obtain the flow temperatures along the jet centerline and at various streamwise locations. Steady state liquid crystal thermography is used to obtain surface heat transfer coefficients. Results are obtained for blowing ratios of up to 2 in order to capture off-design conditions in which the jet is lifted. Film cooling effectiveness values of 0.4 and 0.15 were found along the centerline for blowing ratios of 1 and 2 respectively. In addition, an anti-vortex design was tested and found to have improved film effectiveness. This paper presents the detailed temperature contours showing the extent of mixing between the coolant and freestream and the local heat transfer results.Copyright

Turbulence and Heat Transfer Measurements in an Inclined Large Scale Film Cooling Array: Part I—Velocity and Turbulence Measurements

A large-scale model of an inclined row of film cooling holes is used to obtain detailed surface and flow field measurements that will enable future computational fluid dynamics code development and validation. The model consists of three holes of 1.9-cm diameter that are spaced 3 hole diameters apart and inclined 30° from the surface. The length to diameter ratio of the coolant holes is about 18. Measurements include film effectiveness using IR thermography and near wall thermocouples, heat transfer using liquid crystal thermography, flow field temperatures using a thermocouple, and velocity and turbulence quantities using hotwire anemometry. Results are obtained for blowing ratios of up to 2 in order to capture severe conditions in which the jet is lifted. This first part of the two-part paper presents the detailed velocity component and turbulence stresses along the centerline of the film-cooling hole and at various streamwise locations.Copyright

Heat Transfer Measurements for a Film Cooled Turbine Vane Cascade

Experimental heat transfer and pressure measurements were obtained on a large scale film cooled turbine vane cascade. The objective was to investigate heat transfer on a commercial high pressure first stage turbine vane at near engine Mach and Reynolds number conditions. Additionally blowing ratios and coolant density were also matched. Numerical computations were made with the Glenn-HT code of the same geometry and compared with the experimental results. A transient thermochromic liquid crystal technique was used to obtain steady state heat transfer data on the midspan geometry of an instrumented vane with 12 rows of circular and shaped film cooling holes. A mixture of SF6 and Argon gases was used for film coolant to match the coolant-to-gas density ratio of a real engine. The exit Mach number and Reynolds number were 0.725 and 2.7 million respectively. Trends from the experimental heat transfer data matched well with the computational prediction, particularly for the film cooled case.

DBD Plasma Actuators for Flow Control in Air Vehicles and Jet Engines - Simulation of Flight Conditions in Test Chambers by Density Matching

Dielectric Barrier Discharge (DBD) Plasma actuators for active flow control in aircraft and jet engines need to be tested in the laboratory to characterize their performance at flight operating conditions. DBD plasma actuators generate a wall-jet electronically by creating weakly ionized plasma, therefore their performance is affected by gas discharge properties, which, in turn, depend on the pressure and temperature at the actuator placement location. Characterization of actuators is initially performed in a laboratory chamber without external flow. The pressure and temperature at the actuator flight operation conditions need to be simultaneously set in the chamber. A simplified approach is desired. It is assumed that the plasma discharge depends only on the gas density, while other temperature effects are assumed to be negligible. Therefore, tests can be performed at room temperature with chamber pressure set to yield the same density as in operating flight conditions. The needed chamber pressures are shown for altitude flight of an air vehicle and for jet engines at sea-level takeoff and altitude cruise conditions. Atmospheric flight conditions are calculated from standard atmosphere with and without shock waves. The engine data was obtained from four generic engine models; 300-, 150-, and 50-passenger (PAX) aircraft engines, and a military jet-fighter engine. The static and total pressure, temperature, and density distributions along the engine were calculated for sea-level takeoff and for altitude cruise conditions. The corresponding chamber pressures needed to test the actuators were calculated. The results show that, to simulate engine component flows at in-flight conditions, plasma actuator should be tested over a wide range of pressures. For the four model engines the range is from 12.4 to 0.03 atm, depending on the placement of the actuator in the engine. For example, if a DBD plasma actuator is to be placed at the compressor exit of a 300 PAX engine, it has to be tested at 12.4 atm for takeoff, and 6 atm for cruise conditions. If it is to be placed at the low-pressure turbine, it has to be tested at 0.5 and 0.2 atm, respectively. These results have implications for the feasibility and design of DBD plasma actuators for jet engine flow control applications. In addition, the distributions of unit Reynolds number, Mach number, and velocity along the engine are provided. The engine models are non-proprietary and this information can be used for evaluation of other types of actuators and for other purposes.

Experimental Heat Transfer and Bulk Air Temperature Measurements for a Multipass Internal Cooling Model With Ribs and Bleed

An experimental study was made to obtain heat transfer and air temperature data for a simple 3-leg serpentine test section that simulates a turbine blade internal cooling passage with trip strips and bleed holes. The objectives were to investigate the interaction of ribs and various bleed conditions on internal cooling and to gain a better understanding of bulk air temperature in an internal passage. Steady state heat transfer measurements were obtained using a transient technique with thermochromic liquid crystals. Trip strips were attached to one wall of the test section and were located either between or near the bleed holes. The bleed holes, used for film cooling, were metered to simulate the effect of external pressure on the turbine blade. Heat transfer enhancement was found to be greater for ribs near bleed holes compared to ribs between holes, and both configurations were affected slightly by bleed rates upstream. Air temperature measurements were taken at discreet locations along one leg of the model. Average bulk air temperatures were found to remain fairly constant along one leg of the model.Copyright

Application of Pinniped Vibrissae to Aeropropulsion

Vibrissae (whiskers) of Phoca Vitulina (Harbor Seal) and Mirounga Angustirostris (Elephant Seal) possess undulations along their length. Harbor Seal Vibrissae have been shown to reduce vortex induced vibrations and reduce drag compared to appropriately scaled cylinders and ellipses. Samples of Harbor Seal vibrissae, Elephant Seal vibrissae and California Sea Lion vibrissae were collected from the Marine Mammal Center in California. CT scanning, microscopy and 3D scanning techniques were utilized to characterize the whiskers. Leading edge parameters from the whiskers were used to create a 3D profile based on a modern power turbine blade. The NASA SW-2 cascade wind tunnel facility was used to perform hotwire surveys and pitot surveys in the wake of the ‘Seal Blades’ to provide validation of Computational Fluid Dynamics simulations. Computational Fluid Dynamics simulations were used to study the effect of incidence angles from −37 to +10 degrees on the aerodynamic performance of the Seal blade. The tests and simulations were conducted at a Reynolds number of 100,000 based on inlet conditions and blade axial chord. The Seal blades showed consistent performance improvements over the baseline configuration. It was determined that a fuel burn reduction of approximately 5% could be achieved for a fixed wing aircraft.Copyright

Test Conditions for Performance Characterization of Dielectric Barrier Discharge (DBD) Plasma Actuators for Active Flow Control in Jet Engines

Dielectric Barrier Discharge (DBD) plasma actuators for active flow control in the jet engine need to be tested in the laboratory to characterize their performance at flight operating conditions. DBD plasma actuators generate a wall-jet electronically by creating weakly ionized plasma, therefore their performance is affected by gas discharge properties, which in turn depend on the pressure and temperature at the actuator placement location. Characterization of actuators is initially performed in a laboratory chamber without external flow. It is usually impractical to simultaneously set engine pressures and temperatures in a chamber, and a simplified approach is desired. It is assumed that the plasma discharge depends only on the gas density. Other temperature effects are assumed to be negligible. Therefore, tests can be performed at room temperature with chamber pressure set to yield the same density as in engine operating flight conditions. Engine data was obtained from four generic engine models; 300-, 150-, and 50-Passenger (PAX) aircraft engines, and a military jet-fighter engine. The static and total pressure, temperature, and density distributions along the engine were calculated for sea-level takeoff and altitude cruise, and the chamber pressures needed to test the actuators were calculated. The results show that testing has to be performed over a wide range of pressures from 12.4 to 0.03 atm, depending on the application. For example, if a DBD plasma actuator is to be placed at the compressor exit of a 300 PAX engine, it has to be tested at 12.4 atm for takeoff, and 6 atm for cruise conditions. If it is to be placed at the low-pressure turbine, it has to be tested at 0.5 and 0.2 atm, respectively. These results have implications for the feasibility and design of DBD plasma actuators for jet engine flow control applications. In addition, the distributions of unit Reynolds number, Mach number, and velocity along the engine are provided. The engine models are non-proprietary and this information can be used for evaluation of other types of actuators and for other purposes.

Dielectric Barrier Discharge (DBD) Plasma Actuators for Flow Control in Turbine Engines: Simulation of Flight Conditions in the Laboratory by Density Matching

Abstract We address requirements for laboratory testing of AC Dielectric Barrier Discharge (AC-DBD) plasma actuators for active flow control in aviation gas turbine engines. The actuator performance depends on the gas discharge properties, which, in turn, depend on the pressure and temperature. It is technically challenging to simultaneously set test-chamber pressure and temperature to the flight conditions. We propose that the AC-DBD actuator performance depends mainly on the gas density, when considering ambient conditions effects. This enables greatly simplified testing at room temperature with only chamber pressure needing to be set to match the density at flight conditions. For turbine engines, we first constructed generic models of four engine thrust-classes; 300-, 150-, 50-passenger, and military fighter, and then calculated the densities along the engine at sea-level takeoff and altitude cruise conditions. The range of chamber pressures that covers all potential applications was found to be from 3 to 1256 kPa (0.03 to 12.4 atm), depending on engine-class, flight altitude, and actuator placement in the engine. The engine models are non-proprietary and can be used as reference data for evaluation requirements of other actuator types and for other purposes. We also provided examples for air vehicles applications up to 19,812 m (65,000 ft).

Investigation of Spiral and Sweeping Holes

Surface infrared thermography, hotwire anemometry, and thermocouple surveys were performed on two new film cooling hole geometries: spiral/rifled holes and fluidic sweeping holes. The spiral holes attempt to induce large-scale vorticity to the film cooling jet as it exits the hole to prevent the formation of the kidney shaped vortices commonly associated with film cooling jets. The fluidic sweeping hole uses a passive in-hole geometry to induce jet sweeping at frequencies that scale with blowing ratios. The spiral hole performance is compared to that of round holes with and without compound angles. The fluidic hole is of the diffusion class of holes and is therefore compared to a 777 hole and Square holes. A patent-pending spiral hole design showed the highest potential of the non-diffusion type hole configurations. Velocity contours and flow temperature were acquired at discreet cross-sections of the downstream flow field. The passive fluidic sweeping hole shows the most uniform cooling distribution but suffers from low span-averaged effectiveness levels due to enhanced mixing. The data was taken at a Reynolds number of 11,000 based on hole diameter and freestream velocity. Infrared thermography was taken for blowing ratios of 1.0, 1.5, 2.0, and 2.5 at a density ratio of 1.05. The flow inside the fluidic sweeping hole was studied using 3D unsteady RANS.Copyright