F.A. List

High critical current density superconducting tapes by epitaxial deposition of YBa2Cu3Ox thick films on biaxially textured metals

A method to obtain long lengths of flexible, biaxially oriented substrates with smooth, chemically compatible surfaces for epitaxial growth of high‐temperature superconductors is reported. The technique uses well established, industrially scalable, thermomechanical processes to impart a strong biaxial texture to a base metal. This is followed by vapor deposition of epitaxial buffer layers (metal and/or ceramic) to yield chemically compatible surfaces. Epitaxial YBa2Cu3Ox films grown on such substrates have critical current densities exceeding 105 A/cm2 at 77 K in zero field and have field dependencies similar to epitaxial films on single crystal ceramic substrates. Deposited conductors made using this technique offer a potential route for the fabrication of long lengths of high‐Jc wire capable of carrying high currents in high magnetic fields and at elevated temperatures.

High-Performance High-Tc Superconducting Wires

We demonstrated short segments of a superconducting wire that meets or exceeds performance requirements for many large-scale applications of high-temperature superconducting materials, especially those requiring a high supercurrent and/or a high engineering critical current density in applied magnetic fields. The performance requirements for these varied applications were met in 3-micrometer-thick YBa2Cu3O7-δ films epitaxially grown via pulsed laser ablation on rolling assisted biaxially textured substrates. Enhancements of the critical current in self-field as well as excellent retention of this current in high applied magnetic fields were achieved in the thick films via incorporation of a periodic array of extended columnar defects, composed of self-aligned nanodots of nonsuperconducting material extending through the entire thickness of the film. These columnar defects are highly effective in pinning the superconducting vortices or flux lines, thereby resulting in the substantially enhanced performance of this wire.

The metallurgy and processing science of metal additive manufacturing

Additive manufacturing (AM), widely known as 3D printing, is a method of manufacturing that forms parts from powder, wire or sheets in a process that proceeds layer by layer. Many techniques (using many different names) have been developed to accomplish this via melting or solid-state joining. In this review, these techniques for producing metal parts are explored, with a focus on the science of metal AM: processing defects, heat transfer, solidification, solid-state precipitation, mechanical properties and post-processing metallurgy. The various metal AM techniques are compared, with analysis of the strengths and limitations of each. Only a few alloys have been developed for commercial production, but recent efforts are presented as a path for the ongoing development of new materials for AM processes.

Growth of biaxially textured buffer layers on rolled-Ni substrates by electron beam evaporation

Abstract This paper describes the development of two buffer layer architectures on rolled-Ni substrates using an electron beam evaporation technique. The first buffer layer architecture consists of an epitaxial laminate of CeO 2 /Pd/Ni. The second alternative buffer layer consistes of an epitaxial laminate of YSZ/CeO 2 /Ni. The cube (100) texture in the Ni was produced by cold-rolling followed by recrystallization. The CeO 2 films were grown epitaxially on both Pd-buffered and textured-Ni substrates. The YSZ films were grown epitaxially on CeO 2 -buffered Ni substrates. The crystallographic orientation of the Pd, CeO 2 , and YSZ films were all (100). We also studied the effect of CeO 2 layer thickness and crack formation on textured-Ni substrates. The layer thickness was found to be critical. For some thickness, cracks formed in the CeO 2 layer. The presence of YSZ layers on the CeO 2 layers seem alleviate the cracks that are formed underneath. Our SEM studies showed that both CeO 2 (3–10 nm thick underlayer) and YSZ layers were smooth and continuous.

Deposition of biaxially-oriented metal and oxide buffer-layer films on textured Ni tapes: new substrates for high-current, high-temperature superconductors

Abstract Techniques are reported for sputter deposition of biaxially oriented buffer-layers on textured Ni tapes. These buffered tapes can be employed as long, flexible, or large area substrates for biaxially-aligned high-temperature superconductors (HTS) with high critical current density Jc. Using deposition techniques at temperatures as low as 25°C, epitaxial Pd or Pt films were first deposited as a base layer on the textured Ni tapes, followed by deposition of biaxially oriented Ag or CeO2 buffer layers. Using Ar/4%H2 sputter gas, biaxially oriented CeO2 films were also grown directly on the textured Ni tapes, followed by the epitaxial growth of YSZ films. All the films show both strong in-plane and out-of-plane orientations. The effects of Ni surface smoothness on buffer-layer texture were also investigated.

Recent progress in the fabrication of high-Jc tapes by epitaxial deposition of YBCO on RABiTS

Abstract Progress made in the fabrication of rolling assisted biaxially textured substrates (RABiTS) and epitaxial deposition or formation of HTS on such substrates is reported. Significant progress has been made in understanding the role of meso-scale defects such as grain boundaries on long-range current flow of HTS conductors made using the RABiTS approach. Both experimental and theoretical calculations suggest that in well-textured samples these commonly present defects do not provide an intrinsic barrier to current flow in long-length conductors. Significant progress has also been made in the reel-to-reel deposition of oxide buffer layers and in the fabrication of long-length superconductors using the ex situ BaF 2 technique. Finally, non-magnetic, mechanically strengthened, biaxially textured metal templates have been fabricated with high quality oxide buffer layers. Epitaxial formation of YBCO on such substrates yields critical current densities over 1 MA/cm 2 at 77 K, 0 T.

Cube-textured nickel substrates for high-temperature superconductors

The biaxial textures created in metals by rolling and annealing make them useful substrates for the growth of long lengths of biaxially textured material. The growth of overlayers such as high-temperature superconductors requires flat substrates with a single, sharp texture. A sharp cube texture is produced in high-purity Ni by rolling and annealing. We report the effect of rolling reduction and annealing conditions on the sharpness of the cube texture, the incidence of other orientations, the grain size and the surface topography. A combination of high reduction and high-temperature annealing in a reducing atmosphere leads to >99% cube texture, with a mosaic of about the rolling direction, about the transverse direction, and about the normal direction.

High Jc YBCO films on biaxially textured Ni with oxide buffer layers deposited using electron beam evaporation and sputtering

Abstract Epitaxial buffer layers of CeO 2 and yttria-stabilized ZrO 2 (YSZ) have been deposited on biaxially textured nickel using conventional electron beam evaporation and r-f sputtering. Epitaxial films of YBa 2 Cu 3 O 7− δ (YBCO) have been then grown on these buffered substrates using pulsed laser deposition (PLD). Despite intermittent exposure of the buffered substrates to 1 atm air, the resulting YBCO conductors exhibited transport critical current densities ( J c ) of 0.8 MA/cm 2 at 77.3 K and H =0 T. The dependence of J c of these conductors on temperature and magnetic field is similar to that of conductors prepared solely by in situ PLD. These results suggest that it may be possible to use more flexible and easily scalable fabrication methods for preparing long YBCO conductors.

Strengthened, biaxially textured Ni substrate with small alloying additions for coated conductor applications

Abstract Fabrication of a biaxially textured, strengthened Ni substrate with small alloying additions of W and Fe is reported. The substrates have significantly improved mechanical properties compared to 99.99% Ni and surface characteristics which are similar to that of 99.99% Ni substrates. High quality oxide buffer layers can be deposited on these substrates without the need for any additional surface modification steps. Grain boundary misorientation distributions obtained from the substrate show a predominant fraction of low-angle grain boundaries. A high critical current density, J c , of 1.9 MA/cm 2 at 77 K, self-field is demonstrated on this substrate using a multilayer configuration of YBCO/CeO 2 /YSZ/Y 2 O 3 / Ni–3at.%W–1.7at.%Fe. This translates to a I c /width of 59 A/cm at 77 K and self-field. J c at 0.5 T is reduced by only 21% indicating strongly-linked grain boundaries in the YBCO film on this substrate.

High Critical Current Density YBa2Cu3O x Tapes Using the RABiTs Approach

Progress in the fabrication of epitaxial, high-Jc, biaxially aligned YBCO thick films on Rolling-assisted biaxially textured substrates (RABiTs) is reported. RABiT substrates comprise a biaxially textured metal substrate with epitaxial oxide buffer layers suitable for growth of superconductors. Oxide buffer layers have been deposited using three techniques: laser ablation, electron-beam evaporation, and sputtering. Epitaxial YBCO films grown using laser ablation on such substrates have critical current densities approaching 3 × 106 A/cm2 at 77 K in zero field and have field dependences similar to epitaxial films on single crystal ceramic substrates. Critical current densities in excess of 0.2 MA/cm2 have been obtained on stronger, nonmagnetic substrates. In addition, samples with Je of 12.5 kA/cm2 at 77 K have been fabricated. The highest strain tolerence obtained so far is 0.7% in compression and 0.25% in tension. Deposited conductors made using this technique offer a potential route for the fabrication of long lengths of high-Jc wire capable of carrying high currents in high magnetic fields and at elevated temperatures.