Gonzalo Prieto

Metal–organic framework nanosheets in polymer composite materials for gas separation

Composites incorporating two-dimensional nanostructures within polymeric matrices hold potential as functional components for several technologies, including gas separation. Prospectively, employing metal-organic-frameworks (MOFs) as versatile nanofillers would notably broaden the scope of functionalities. However, synthesizing MOFs in the form of free standing nanosheets has proven challenging. We present a bottom-up synthesis strategy for dispersible copper 1,4-benzenedicarboxylate MOF lamellae of micrometer lateral dimensions and nanometer thickness. Incorporating MOF nanosheets into polymer matrices endows the resultant composites with outstanding CO2 separation performance from CO2/CH4 gas mixtures, together with an unusual and highly desired increment in the separation selectivity with pressure. As revealed by tomographic focused-ion-beam scanning-electron-microscopy, the unique separation behaviour stems from a superior occupation of the membrane cross-section by the MOF nanosheets as compared to isotropic crystals, which improves the efficiency of molecular discrimination and eliminates unselective permeation pathways. This approach opens the door to ultrathin MOF-polymer composites for various applications.

Towards stable catalysts by controlling collective properties of supported metal nanoparticles

Supported metal nanoparticles play a pivotal role in areas such as nanoelectronics, energy storage/conversion and as catalysts for the sustainable production of fuels and chemicals. However, the tendency of nanoparticles to grow into larger crystallites is an impediment for stable performance. Exemplarily, loss of active surface area by metal particle growth is a major cause of deactivation for supported catalysts. In specific cases particle growth might be mitigated by tuning the properties of individual nanoparticles, such as size, composition and interaction with the support. Here we present an alternative strategy based on control over collective properties, revealing the pronounced impact of the three-dimensional nanospatial distribution of metal particles on catalyst stability. We employ silica-supported copper nanoparticles as catalysts for methanol synthesis as a showcase. Achieving near-maximum interparticle spacings, as accessed quantitatively by electron tomography, slows down deactivation up to an order of magnitude compared with a catalyst with a non-uniform nanoparticle distribution, or a reference Cu/ZnO/Al(2)O(3) catalyst. Our approach paves the way towards the rational design of practically relevant catalysts and other nanomaterials with enhanced stability and functionality, for applications such as sensors, gas storage, batteries and solar fuel production.

Design and synthesis of copper-cobalt catalysts for the selective conversion of synthesis gas to ethanol and higher alcohols.

Combining quantum-mechanical simulations and synthesis tools allows the design of highly efficient CuCo/MoO(x) catalysts for the selective conversion of synthesis gas (CO+H2) into ethanol and higher alcohols, which are of eminent interest for the production of platform chemicals from non-petroleum feedstocks. Density functional theory calculations coupled to microkinetic models identify mixed Cu-Co alloy sites, at Co-enriched surfaces, as ideal for the selective production of long-chain alcohols. Accordingly, a versatile synthesis route is developed based on metal nanoparticle exsolution from a molybdate precursor compound whose crystalline structure isomorphically accommodates Cu(2+) and Co(2+) cations in a wide range of compositions. As revealed by energy-dispersive X-ray nanospectroscopy and temperature-resolved X-ray diffraction, superior mixing of Cu and Co species promotes formation of CuCo alloy nanocrystals after activation, leading to two orders of magnitude higher yield to high alcohols than a benchmark CuCoCr catalyst. Substantiating simulations, the yield to high alcohols is maximized in parallel to the CuCo alloy contribution, for Co-rich surface compositions, for which Cu phase segregation is prevented.

A Polyphenylene Support for Pd Catalysts with Exceptional Catalytic Activity

We describe a solid polyphenylene support that serves as an excellent platform for metal-catalyzed reactions that are normally carried out under homogeneous conditions. The catalyst is synthesized by palladium-catalyzed Suzuki coupling which directly results in formation of palladium nanoparticles confined to a porous polyphenylene network. The composite solid is in turn highly active for further Suzuki coupling reactions, including non-activated substrates that are challenging even for molecular catalysts.

Quantitative relationship between support porosity and the stability of pore-confined metal nanoparticles studied on CuZnO/SiO2 methanol synthesis catalysts

Metal nanoparticle growth represents a major deactivation mechanism of supported catalysts and other functional nanomaterials, particularly those based on low melting-point metals. Here we investigate the impact of the support porous structure on the stability of CuZnO/SiO2 model methanol synthesis catalysts. A series of silica materials with ordered cagelike (SBA-16 mesostructure) and disordered (SiO2-gel) porosities and varying pore sizes were employed as catalyst supports. Nitric oxide moderated nitrate decomposition enabled the synthesis of catalytically active Cu nanoparticles (3-5 nm) exclusively inside the silica pores with short interparticle spacings. Under relevant reactive conditions, confinement of the Cu particles in cagelike silica pores notably enhances catalyst stability by limiting Cu particle growth as compared to catalysts deposited in SiO2-gel host materials with also 3D and highly interconnected though unconstrained porosity. For both pore morphologies, we find a direct relationship between catalyst stability and support porosity, provided the narrowest characteristic pore dimension is employed as a porosity descriptor. For cagelike porosities this corresponds to the size of the entrances to the nanocages. Our results point to nanoparticle diffusion and coalescence as a relevant growth mechanism under reactive conditions and underscore the significance of the narrowest pore constrictions to mitigate growth and improve catalyst stability. This finding contributes to the establishment of general and quantitative structure-stability relationships which are essential for the design of catalysts and related functional nanostructures with long lifetimes under operation conditions.

Structure sensitivity of Cu and CuZn catalysts relevant to industrial methanol synthesis

For decades it has been debated whether the conversion of synthesis gas to methanol over copper catalysts is sensitive or insensitive to the structure of the copper surface. Here we have systematically investigated the effect of the copper particle size in the range where changes in surface structure occur, that is, below 10 nm, for catalysts with and without zinc promotor at industrially relevant conditions for methanol synthesis. Regardless of the presence or absence of a zinc promotor in the form of zinc oxide or zinc silicate, the surface-specific activity decreases significantly for copper particles smaller than 8 nm, thus revealing structure sensitivity. In view of recent theoretical studies we propose that the methanol synthesis reaction takes place at copper surface sites with a unique configuration of atoms such as step-edge sites, which smaller particles cannot accommodate.

Carbon Dioxide Hydrogenation into Higher Hydrocarbons and Oxygenates: Thermodynamic and Kinetic Bounds and Progress with Heterogeneous and Homogeneous Catalysis

Under specific scenarios, the catalytic hydrogenation of CO2 with renewable hydrogen is considered a suitable route for the chemical recycling of this environmentally harmful and chemically refractory molecule into added-value energy carriers and chemicals. The hydrogenation of CO2 into C1 products, such as methane and methanol, can be achieved with high selectivities towards the corresponding hydrogenation product. More challenging, however, is the selective production of high (C2+ ) hydrocarbons and oxygenates. These products are desired as energy vectors, owing to their higher volumetric energy density and compatibility with the current fuel infrastructure than C1 compounds, and as entry platform chemicals for existing value chains. The major challenge is the optimal integration of catalytic functionalities for both reductive and chain-growth steps. This Minireview summarizes the progress achieved towards the hydrogenation of CO2 to C2+ hydrocarbons and oxygenates, covering both solid and molecular catalysts and processes in the gas and liquid phases. Mechanistic aspects are discussed with emphasis on intrinsic kinetic limitations, in some cases inevitably linked to thermodynamic bounds through the concomitant reverse water-gas-shift reaction, which should be considered in the development of advanced catalysts and processes.

The yin and yang in the development of catalytic processes: catalysis research and reaction engineering.

For the implementation of commercial catalytic processes, catalyst development and reactor design and engineering need to go hand-in-hand. As both fields are mutually interdependent, a co-evolution of catalysts and chemical reactors has historically been the right path towards successful, large-scale technologies. Over the 150 years of its existence, the contributions of BASF to the development of several commercial catalytic processes constitute perfect illustrations of this necessary and synergetic interplay between catalyst science and reactor engineering.

Mesoscale Characterization of Nanoparticles Distribution Using X‐ray Scattering

The properties of many functional materials depend critically on the spatial distribution of an active phase within a support. In the case of solid catalysts, controlling the spatial distribution of metal (oxide) nanoparticles at the mesoscopic scale offers new strategies to tune their performance and enhance their lifetimes. However, such advanced control requires suitable characterization methods, which are currently scarce. Here, we show how the background in small-angle X-ray scattering patterns can be analyzed to quantitatively access the mesoscale distribution of nanoparticles within supports displaying hierarchical porosity. This is illustrated for copper catalysts supported on meso- and microporous silica displaying distinctly different metal distributions. Results derived from X-ray scattering are in excellent agreement with electron tomography. Our strategy opens unprecedented prospects for understanding the properties and to guide the synthesis of a wide array of functional nanomaterials.

Intermediate product regulation in tandem solid catalysts with multimodal porosity for high-yield synthetic fuel production

Tandem catalysis is an attractive strategy to intensify chemical technologies. However, simultaneous control over the individual and concerted catalyst performances poses a challenge. We demonstrate that enhanced pore transport within a Co/Al2 O3 Fischer-Tropsch (FT) catalyst with hierarchical porosity enables its tandem integration with a Pt/ZSM-5 zeolitic hydrotreating catalyst in a spatially distant fashion that allows for catalyst-specific temperature adjustment. Nevertheless, this system resembles the case of close active-site proximity by mitigating secondary reactions of primary FT α-olefin products. This approach enables the combination of in situ dewaxing with a minimum production of gaseous hydrocarbons (18 wt %) and an up to twofold higher (50 wt %) selectivity to middle distillates compared to tandem pairs based on benchmark mesoporous FT catalysts. An overall 80 % selectivity to liquid hydrocarbons from syngas is attained in one step, attesting to the potential of this strategy for increasing the carbon efficiency in intensified gas-to-liquid technologies.