Jiacheng Wei

Epoxy/graphene nanocomposites – processing and properties: a review

Graphene has recently attracted significant academic and industrial interest because of its excellent performance in mechanical, electrical and thermal applications. Graphene can significantly improve physical properties of epoxy at extremely small loading when incorporated appropriately. Herein, the structure, preparation and properties of epoxy/graphene nanocomposites are reviewed in general, along with detailed examples drawn from the key scientific literature. The modification of graphene and the utilization of these materials in the fabrication of nanocomposites with different processing methods have been explored. This review has been focused on the processing methods and mechanical, electrical, thermal, and fire retardant properties of the nanocomposites. The synergic effects of graphene and other fillers in epoxy matrix have been summarised as well.

Graphene nanoplatelets in epoxy system: dispersion, reaggregation, and mechanical properties of nanocomposites

The use of graphene nanocomposites in advanced applications has attracted much attention in recent years. However, in order to substitute traditional epoxy reinforcements with graphene, there are still some issues like dispersion, homogenization, and reaggregation. In this paper, graphene bundles dispersed in two-component epoxy system by bath sonication, dispersion state, and reaggregation behavior of graphene in this system have been studied. Light transmittance in ultraviolet-visible spectroscopy has been used to quantify the reaggregation by a series of controlled experiments. After 18 mins sonication of 0.005 wt% graphene dispersion at 20°C, the light transmittance decreased from 68.92% to 54.88% in liquid epoxy and decreased from 72.80% to 46.42% in hardener; while increasing the temperature from 20°C to 60°C, the light transmittance in liquid epoxy decreased from 65.96% to 53.21% after 6 mins sonication. With the incorporation of 0.3 wt% graphene, the tensile strength of nanocomposites increased from 57.2MPa to 64.4MPa and the storage modulus increased from 1.66GPa to 2.16GPa. The results showed that the dispersion state depends on the function of sonication time and temperature, and graphene has a significant reinforcement effect on epoxy.

Use of morphological features of carbonaceous materials for improved mechanical properties of epoxy nanocomposites

The influence of reinforcement morphology on damage tolerance and fracture toughness of epoxy based nanocomposites has been studied. Two different forms of carbonaceous reinforcements were used: multi-layered graphene (MLG) and nanostructured graphite (NSG). The maximum increase in Youngs modulus was observed from 609.6 MPa to 766 MPa (25.7% increase) in the case of 0.1 wt% NSG. The NSG showed a maximum increase in hardness up to 7.9% while MLG showed up to 18.3%. The MLG and NSG increased the storage modulus and Tg while loss modulus and tan δ decreased with MLG and NSG. SEM images of the fractured surfaces of tensile specimens showed that the fracture mode was significantly altered by MLG and NSG.

N,N-Dimethylformamide (DMF) usage in epoxy/graphene nanocomposites: problems associated with reaggregation

DMF is one the most commonly-used solvents for preparing graphene nanocomposites. Various processing variables for DMF are being used for the preparation of epoxy/graphene nanocomposites. Whilst the emphasis of all of these reported studies are on the improvements in mechanical, and other properties, of the epoxy/graphene nanocomposites, there is no study investigating how DMF affects the processing and how it is associated with the final properties of the nanocomposites. In this work, different dosages of DMF have been used to prepare nanocomposites. Mechanical testing, X-ray diffraction (XRD), dynamic mechanical analysis (DMA), thermogravimetric analysis (TGA), and scanning electron microscopy (SEM) have been used to analyze the effectiveness of DMF dosage on the properties of processed nanocomposites. Larger dosages of DMF are not always ideal for dispersing graphene as it promotes reaggregation of graphene during the processing.

The Degradation of Mechanical Properties in Halloysite Nanoclay-Polyester Nanocomposites Exposed in Seawater Environment

Polyester based polymers are extensively used in aggressive marine environments; however, inadequate data is available on the effects of the seawater on the polyester based nanocomposites mechanical properties. This paper reports the effect of seawater absorption on the mechanical properties degradation of halloysite nanoclay-polyester nanocomposites. Results confirmed that the addition of halloysite nanoclay into polyester matrix was found to increase seawater uptake and reduce mechanical properties compared to monolithic polyester. The maximum decreases in microhardness, tensile and flexural properties, and impact toughness were observed in case of 1 wt% nanoclay. The microhardness decreased from 107 HV to 41.7 HV 61% decrease. Young’s modulus decreased from 0.6 GPa to 0.4 GPa 33% decrease. The flexural modulus decreased from 0.6 GPa to 0.34 GPa 43% decrease. The impact toughness dropped from 0.71 kJ/m2 to 0.48 kJ/m2 32% decrease. Interestingly, the fracture toughness KIC increased with the addition of halloysite nanoclay due to the plasticization effect of the resin matrix. SEM images revealed the significant reduction in mechanical properties in case of 1 wt% reinforcement which is attributed to the degradation of the nanoclay-matrix interface influenced by seawater absorption and agglomeration of halloysite nanoclay.

Dichlorobenzene: an effective solvent for epoxy/graphene nanocomposites preparation

It is generally recognized that dimethylformamide (DMF) and ethanol are good media to uniformly disperse graphene, and therefore have been used widely in the preparation of epoxy/graphene nanocomposites. However, as a solvent to disperse graphene, dichlorobenzene (DCB) has not been fully realized by the polymer community. Owing to high values of the dispersion component (δd) of the Hildebrand solubility parameter, DCB is considered as a suitable solvent for homogeneous graphene dispersion. Therefore, epoxy/graphene nanocomposites have been prepared for the first time with DCB as a dispersant; DMF and ethanol have been chosen as the reference. The colloidal stability, mechanical properties, thermogravimetric analysis, dynamic mechanical analysis and scanning electron microscopic images of nanocomposites have been obtained. The results show that with the use of DCB, the tensile strength of graphene has been improved from 64.46 to 69.32 MPa, and its flexural strength has been increased from 97.17 to 104.77 MPa. DCB is found to be more effective than DMF and ethanol for making stable and homogeneous graphene dispersion and composites.

Effects of surfactants on the properties of epoxy/graphene nanocomposites:

Recently, graphene has attracted extensive research interests due to its superior mechanical, electrical and thermal performance. Small loadings of graphene can increase the properties of epoxy significantly. However, because of the large surface area of graphene, it is a challenge to disperse graphene in liquid epoxy. Strong van der Waals force causes reaggregation of graphene in the matrix. As commonly used surfactants, sodium dodecyl sulphate and gum arabic have been used a lot to de-bundle graphene, however, their dispersing efficiencies for graphene in epoxy matrix is unknown. Therefore, to evaluate their dispersing efficiencies, epoxy/graphene nanocomposites had been made and mechanical properties, dynamic mechanical analysis, thermal gravimetric analysis and scanning electron microscopy tests of nanocomposites had been conducted. The results show that the properties of nanocomposites had been enhanced largely after using sodium dodecyl sulphate and gum arabic. Sodium dodecyl sulphate shows higher dispersing effectiveness than gum arabic.

Biodegradation of Halloysite Nanotubes-Polyester Nanocomposites Exposed to Short Term Seawater Immersion

Halloysite nanotubes (HNTs)-polyester nanocomposites with four different concentrations were produced using solution casting technique and the biodegradation effect of short-term seawater exposure (120 h) was studied. Monolithic polyester was observed to have the highest seawater absorption with 1.37%. At 0.3 wt % HNTs reinforcement, the seawater absorption dropped significantly to the lowest value of 0.77% due to increase of liquid diffusion path. For samples tested in dry conditions, the Tg, storage modulus, tensile properties and flexural properties were improved. The highest improvement of Tg was from 79.3 to 82.4 °C (increase 3.1 °C) in the case of 0.3 wt % HNTs. This can be associated with the exfoliated HNTs particles, which restrict the mobility of polymer chains and thus raised the Tg. After seawater exposure, the Tg, storage modulus, tensile properties and flexural properties of polyester and its nanocomposites were decreased. The Young’s modulus of 0.3 wt % HNTs-polyester dropped 20% while monolithic polyester dropped up to 24% compared to their values in dry condition. Apart from that, 29% flexural modulus reduction was observed, which was 18% higher than monolithic polyester. In contrast, fracture toughness and surface roughness increased due to plasticization effect. The presence of various microbial communities caused gradual biodegradation on the microstructure of the polyester matrix as also evidently shown by SEM images.