Rasheed Atif

Mechanical, Thermal, and Electrical Properties of Graphene-Epoxy Nanocomposites—A Review

Monolithic epoxy, because of its brittleness, cannot prevent crack propagation and is vulnerable to fracture. However, it is well established that when reinforced—especially by nano-fillers, such as metallic oxides, clays, carbon nanotubes, and other carbonaceous materials—its ability to withstand crack propagation is propitiously improved. Among various nano-fillers, graphene has recently been employed as reinforcement in epoxy to enhance the fracture related properties of the produced epoxy–graphene nanocomposites. In this review, mechanical, thermal, and electrical properties of graphene reinforced epoxy nanocomposites will be correlated with the topographical features, morphology, weight fraction, dispersion state, and surface functionalization of graphene. The factors in which contrasting results were reported in the literature are highlighted, such as the influence of graphene on the mechanical properties of epoxy nanocomposites. Furthermore, the challenges to achieving the desired performance of polymer nanocomposites are also suggested throughout the article.

Graphene nanoplatelets in epoxy system: dispersion, reaggregation, and mechanical properties of nanocomposites

The use of graphene nanocomposites in advanced applications has attracted much attention in recent years. However, in order to substitute traditional epoxy reinforcements with graphene, there are still some issues like dispersion, homogenization, and reaggregation. In this paper, graphene bundles dispersed in two-component epoxy system by bath sonication, dispersion state, and reaggregation behavior of graphene in this system have been studied. Light transmittance in ultraviolet-visible spectroscopy has been used to quantify the reaggregation by a series of controlled experiments. After 18 mins sonication of 0.005 wt% graphene dispersion at 20°C, the light transmittance decreased from 68.92% to 54.88% in liquid epoxy and decreased from 72.80% to 46.42% in hardener; while increasing the temperature from 20°C to 60°C, the light transmittance in liquid epoxy decreased from 65.96% to 53.21% after 6 mins sonication. With the incorporation of 0.3 wt% graphene, the tensile strength of nanocomposites increased from 57.2MPa to 64.4MPa and the storage modulus increased from 1.66GPa to 2.16GPa. The results showed that the dispersion state depends on the function of sonication time and temperature, and graphene has a significant reinforcement effect on epoxy.

Reasons and remedies for the agglomeration of multilayered graphene and carbon nanotubes in polymers

Summary One of the main issues in the production of polymer nanocomposites is the dispersion state of filler as multilayered graphene (MLG) and carbon nanotubes (CNTs) tend to agglomerate due to van der Waals forces. The agglomeration can be avoided by using organic solvents, selecting suitable dispersion and production methods, and functionalizing the fillers. Another proposed method is the use of hybrid fillers as synergistic effects can cause an improvement in the dispersion state of the fillers. In this review article, various aspects of each process that can help avoid filler agglomeration and improve dispersion state are discussed in detail. This review article would be helpful for both current and prospective researchers in the field of MLG- and CNT-based polymer nanocomposites to achieve maximum enhancement in mechanical, thermal, and electrical properties of produced polymer nanocomposites.

Use of morphological features of carbonaceous materials for improved mechanical properties of epoxy nanocomposites

The influence of reinforcement morphology on damage tolerance and fracture toughness of epoxy based nanocomposites has been studied. Two different forms of carbonaceous reinforcements were used: multi-layered graphene (MLG) and nanostructured graphite (NSG). The maximum increase in Youngs modulus was observed from 609.6 MPa to 766 MPa (25.7% increase) in the case of 0.1 wt% NSG. The NSG showed a maximum increase in hardness up to 7.9% while MLG showed up to 18.3%. The MLG and NSG increased the storage modulus and Tg while loss modulus and tan δ decreased with MLG and NSG. SEM images of the fractured surfaces of tensile specimens showed that the fracture mode was significantly altered by MLG and NSG.

The degradation of mechanical properties in polymer nano-composites exposed to liquid media – a review

The advancement of polymer nano-composites has been motivated by the need for materials with a specific combination of mechanical properties beyond those achieved from only one material. Integration of reinforcement into polymers at the nanoscale can provide a significant increase in numerous physical and mechanical properties of polymer nano-composites. However, in applications where contact with liquid media is unavoidable, the mechanical properties of polymer nano-composites suffer degradation which is a commonly observed phenomenon. Non aggressive liquid such as water is capable of lowering the mechanical properties of polymer nano-composites by acting as plasticizers while moderate and severe aggressive liquid when combined with residual stresses can cause unexpected brittle failure known as ESC. To date, only a few studies are reported discussing the ability of nano-fillers to resist degradation of mechanical properties in polymer nano-composites when exposed to liquid media. In this review, various factors responsible for mechanical property degradation caused by liquid media in polymer nano-composites and their remedies are studied.

The degradation of mechanical properties due to stress concentration caused by retained acetone in epoxy nanocomposites

Multi-layered graphene (MLG)–epoxy nanocomposites of three different types were produced using the solution casting technique with MLG dispersed in three different mediums; acetone (MA), an epoxy (ME), and a hardener (MH). In the case of MLG dispersed in the hardener (MH), the maximum increases in tensile and flexural properties, fracture toughness, and microhardness were observed at 0.3 wt% of MLG. The Youngs modulus increased from 610 MPa to 758 MPa (24% increase) and the tensile strength increased from 46 MPa to 60 MPa (31% increase). The fracture toughness (K1C) increased from 0.8 MPa m1/2 to 1.1 MPa m1/2 (29% increase) and the Charpy impact toughness increased from 0.85 kJ m−2 to 1.61 kJ m−2 (89% increase). An increase in the storage modulus and glass transition temperature (Tg) was also observed which is attributed to the high stiffness and restriction of polymer chains. Also, if the acetone is not completely removed, the products would have porosity which acts as a stress concentrator and significantly degrades the mechanical properties of the nanocomposites.

Modeling and experimentation of multi-layered nanostructured graphene-epoxy nanocomposites for enhanced thermal and mechanical properties

The influence of multi-layered nanostructured graphene as reinforcement on thermal and mechanical properties of epoxy-based nanocomposites has been studied. The maximum improvement in mechanical properties was observed at 0.1 wt%. The Young’s and flexural moduli increased from 610 MPa to 766 MPa (26% increase) and 598.3 MPa to 732.8 MPa (23% increase), respectively. The tensile and flexural strengths increased from 46 MPa to 65 MPa (43% increase) and 74 MPa to 111 MPa (49% increase), respectively. The mode-1 fracture toughness (K1C) and critical strain energy release rate (G1C) increased from 0.85 MPa.m1/2 to 1.2 MPa.m1/2 (41% increase) and from 631 J/m2 to 685 J/m2 (9% increase), respectively. The increase in fracture toughness is attributed to the obstruction of cracks by graphene layers. The reinforcing effect of nanostructured graphene was also manifested in dynamic mechanical properties. The storage modulus and alpha-relaxation temperature values significantly increased indicating the fine integration of NSG in epoxy chains. The thermal properties of nanocomposites were simulated which showed that graphene is very efficient in significantly increasing the scattering and dissipation of thermal flux.

Influence of Macro-Topography on Damage Tolerance and Fracture Toughness of 0.1 wt % Multi-Layer Graphene/Clay-Epoxy Nanocomposites

Influence of topographical features on mechanical properties of 0.1 wt % Multi-Layer Graphene (MLG)/clay-epoxy nanocomposites has been studied. Three different compositions were made: (1) 0.1 wt % MLG-EP; (2) 0.1 wt % clay-EP and (3) 0.05 wt % MLG-0.05 wt % clay-EP. The objective of making hybrid nanocomposites was to determine whether synergistic effects are prominent at low weight fraction of 0.1 wt % causing an improvement in mechanical properties. The topographical features studied include waviness (Wa), roughness average (Ra), root mean square value (Rq) and maximum roughness height (Rmax or Rz). The Rz of as-cast 0.1 wt % MLG-EP, clay-EP and 0.05 wt % MLG-0.05 wt % clay-EP nanocomposites were 43.52, 48.43 and 41.8 µm respectively. A decrease in Rz values was observed by treating the samples with velvet cloth and abrasive paper 1200P while increased by treating with abrasive papers 320P and 60P. A weight loss of up to 16% was observed in samples after the treatment with the abrasive papers. It was observed that MLG is more effective in improving the mechanical properties of epoxy than nanoclay. In addition, no significant improvement in mechanical properties was observed in hybrid nanocomposites indicating that 0.1 wt % is not sufficient to generate conspicuous synergistic effects.

The degradation of mechanical properties in halloysite nanoclay–polyester nanocomposites exposed to diluted methanol

The degradation of mechanical properties in halloysite nanoclay–polyester nanocomposites was studied after an exposure of 24 h in diluted methanol system by clamping test specimens across steel templates. The glass transition temperature (Tg) and storage modulus increased steadily with the increase of halloysite nanoclays before and after diluted methanol exposure. The addition of nano-fillers was found to reduce liquid uptake by 0.6% in case of 1 wt% reinforcement compared to monolithic polyester. The mechanical properties of polyester-based nanocomposites were found to decrease as a result of diluted methanol absorption. After diluted methanol exposure, the maximum microhardness, tensile, flexural and impact toughness values were observed at 1 wt% of halloysite nanoclay. The microhardness increased from 203 to 294 HV (45% increase). The Young’s modulus increased from 0.49 to 0.83 GPa (70% increase) and the tensile strength increased from 23 to 27 MPa (17.4% increase). The impact toughness increased from 0.19 to 0.54 kJ/m2 in diluted methanol system (184% increase). Surprisingly, the fracture toughness of all types of nanocomposites was found to increase after exposing to diluted methanol due to plasticization effect. Scanning electron microscope images of the fractured surfaces of tensile specimens revealed that the methanol increased the ductility of the matrix and reduced the mechanical properties of the nanocomposites.

Effect of Short-Term Water Exposure on the Mechanical Properties of Halloysite Nanotube-Multi Layer Graphene Reinforced Polyester Nanocomposites

The influence of short-term water absorption on the mechanical properties of halloysite nanotubes-multi layer graphene reinforced polyester hybrid nanocomposites has been investigated. The addition of nano-fillers significantly increased the flexural strength, tensile strength, and impact strength in dry and wet conditions. After short-term water exposure, the maximum microhardness, tensile, flexural and impact toughness values were observed at 0.1 wt % multi-layer graphene (MLG). The microhardness increased up to 50.3%, tensile strength increased up to 40% and flexural strength increased up to 44%. Compared to dry samples, the fracture toughness and surface roughness of all types of produced nanocomposites were increased that may be attributed to the plasticization effect. Scanning electron microscopy revealed that the main failure mechanism is caused by the weakening of the nano-filler-matrix interface induced by water absorption. It was further observed that synergistic effects were not effective at a concentration of 0.1 wt % to produce considerable improvement in the mechanical properties of the produced hybrid nanocomposites.