Jordi Jorba Peiró

Experimental Study on the Mechanical Effects of the Vibration-Assisted Ball-Burnishing Process

Burnishing processes are effective methods for treating pieces to increase their durability and roughness. Studies reveal that traditional burnishing can be strongly improved with the assistance of external energy sources. A vibrating module was attached to a classical burnishing tool and was tested on aluminum specimens to find the optimal vibration-assisted burnishing parameters. Vibration caused roughness improvements of the specimens and decreased the processing time by fivefold compared to traditional burnishing. At the tested frequency, no significant consequences were found on hardness and residual stresses.

Estimation of the polishing time for different metallic alloys in surface texture removal

ABSTRACT The aim of this work is to propose a novel analytical model for predicting the polishing time and behavior of the surface texture removal in different metal alloys. The surface texture, resulting from a previous milling process, is characterized and investigated by the Abbott–Firestone curve, the relative speed of the abrasive material, the applied force, the type of material and the size of the abrasive grains. Consequently, a model that predicts the surface texture evolution based on the mechanism of abrasion is proposed, in which a constant of the wear model is found to behave linearly with the size of the abrasive grain for each metal alloy. Based on the good agreement between the experimental and the estimated values (R2 equal to 0.993), operational parameters are recommended to predict the required surface texture for AlCu4PbMg, 30CrNiMo8, C45E and X6CrNiMo8 when using abrasive grade between P180 and P1200.