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Clinical Orthopaedics and Related Research | 2013

Do Ceramic Femoral Heads Reduce Taper Fretting Corrosion in Hip Arthroplasty? A Retrieval Study

Steven M. Kurtz; Sevi Kocagoz; Josa Hanzlik; Richard Underwood; Jeremy L. Gilbert; Daniel W. MacDonald; Gwo Chin Lee; Michael A. Mont; Matthew J. Kraay; Gregg R. Klein; Javad Parvizi; Clare M. Rimnac

BackgroundPrevious studies regarding modular head-neck taper corrosion were largely based on cobalt chrome (CoCr) alloy femoral heads. Less is known about head-neck taper corrosion with ceramic femoral heads.Questions/purposesWe asked (1) whether ceramic heads resulted in less taper corrosion than CoCr heads; (2) what device and patient factors influence taper fretting corrosion; and (3) whether the mechanism of taper fretting corrosion in ceramic heads differs from that in CoCr heads.MethodsOne hundred femoral head-stem pairs were analyzed for evidence of fretting and corrosion using a visual scoring technique based on the severity and extent of fretting and corrosion damage observed at the taper. A matched cohort design was used in which 50 ceramic head-stem pairs were matched with 50 CoCr head-stem pairs based on implantation time, lateral offset, stem design, and flexural rigidity.ResultsFretting and corrosion scores were lower for the stems in the ceramic head cohort (p = 0.03). Stem alloy (p = 0.004) and lower stem flexural rigidity (Spearman’s rho = −0.32, p = 0.02) predicted stem fretting and corrosion damage in the ceramic head cohort but not in the metal head cohort. The mechanism of mechanically assisted crevice corrosion was similar in both cohorts although in the case of ceramic femoral heads, only one of the two surfaces (the male metal taper) engaged in the oxide abrasion and repassivation process.ConclusionsThe results suggest that by using a ceramic femoral head, CoCr fretting and corrosion from the modular head-neck taper may be mitigated but not eliminated.Clinical RelevanceThe findings of this study support further study of the role of ceramic heads in potentially reducing femoral taper corrosion.


Journal of Arthroplasty | 2013

Is Increased Modularity Associated With Increased Fretting and Corrosion Damage in Metal-On-Metal Total Hip Arthroplasty Devices?: A Retrieval Study

Genymphas B. Higgs; Josa Hanzlik; Daniel W. MacDonald; Jeremy L. Gilbert; Clare M. Rimnac; Steven M. Kurtz

This retrieval study documents taper damage at modular interfaces in retrieved MOM THA systems and investigates if increased modularity is associated with increased fretting and corrosion. One hundred thirty-four (134) heads and 60 stems (41 modular necks) of 8 different bearing designs (5 manufacturers) were analyzed. Damage at the shell-liner interface of 18 modular CoCr acetabular liners and the corresponding 11 acetabular shells was also evaluated. The results of this study support the hypothesis that fretting and corrosion damage occurs at a variety of modular component interfaces in contemporary MOM THAs. We also found that modularity of the femoral stem was associated with increased damage at the head. An analysis of component and patient variables revealed that dissimilar alloy pairing, larger head sizes, increased medio-lateral offsets and longer neck moment arms were all associated with increased taper damage at the modular interfaces.


Journal of Arthroplasty | 2013

Bone Ingrowth in Well-Fixed Retrieved Porous Tantalum Implants

Josa Hanzlik; Judd S. Day

While first generation porous coatings have had clinical success, aseptic loosening remains a leading cause of revision. The purpose of this study was to investigate the reasons for revision and to assess the amount of bone ingrowth in retrieved porous tantalum components. In a prospective multicenter retrieval program, 76 porous tantalum acetabular shells, 5 femoral stems, 7 patellas and 36 tibial trays were collected from revision surgeries. A subset of the implants was analyzed for bone ingrowth. The main reason for revision was infection for acetabular shells (1.4 years implantation time) and instability for tibial trays (1.8 years implantation time). Two of the thirty primary surgery acetabular shells and one of the thirty-six primary surgery tibial trays were revised for implant loosening. We observed full depth penetration of bone into the porous tantalum layer for the acetabular shells and femoral stems.


European Spine Journal | 2015

Rare complications of osteolysis and periprosthetic tissue reactions after hybrid and non-hybrid total disc replacement

Sai Y. Veruva; Todd H. Lanman; Josa Hanzlik; Steven M. Kurtz; Marla J. Steinbeck

PurposeFew complications have been reported for lumbar total disc replacement (TDR) and hybrid TDR fixations. This study evaluated retrieved implants and periprosthetic tissue reactions for two cases of osteolysis following disc arthroplasty with ProDisc-L prostheses.MethodsImplants were examined for wear and surface damage, and tissues for inflammation, polyethylene wear debris (polarized light microscopy) and metal debris (energy-dispersive X-ray spectroscopy).ResultsDespite initial good surgical outcomes, osteolytic cysts were noted in both patients at vertebrae adjacent to the implants. For the hybrid TDR case, heterotopic ossification and tissue necrosis due to wear-induced inflammation were observed. In contrast, the non-hybrid implant showed signs of abrasion and impingement, and inflammation was observed in tissue regions with metal and polyethylene wear debris.ConclusionsIn both cases, wear debris and inflammation may have contributed to osteolysis. Surgeons using ProDisc prostheses should be aware of these rare complications.


Journal of Arthroplasty | 2015

Is There A Difference in Bone Ingrowth in Modular Versus Monoblock Porous Tantalum Tibial Trays

Josa Hanzlik; Judd S. Day; Clare M. Rimnac; Steven M. Kurtz

Contemporary total knee designs incorporating highly porous metallic surfaces have demonstrated promising clinical outcomes. However, stiffness differences between modular and monoblock porous tantalum tibial trays may affect bone ingrowth. This study investigated effect of implant design, spatial location and clinical factors on bone ingrowth. Three modular and twenty-one monoblock retrieved porous tantalum tibial trays were evaluated for bone ingrowth. Nonparametric statistical tests were used to investigate differences in bone ingrowth by implant design, tray spatial location, substrate depth and clinical factors. Modular trays (5.3 ± 3.2%) exhibited higher bone ingrowth than monoblock trays (1.6 ± 1.9%, P = 0.032). Bone ingrowth in both designs was highest in the initial 500 μm from the surface. Implantation time was positively correlated with bone ingrowth for monoblock trays.


northeast bioengineering conference | 2011

Insights into cardiac pacemaker and defibrillator revision/upgrades

Josa Hanzlik; Jasmine Patel; Steven M. Kurtz; Behzad B. Pavri; Arnold J. Greenspon; Jorge Ochoa

Implantation of cardiac implantable electronic device (CIEDs), both pacemakers (PM) and implantable cardioverter defibrillators (ICDs) has dramatically increased in recent years. Cardiovascular disease causes an estimated 30% of all deaths worldwide. In a 14-month period, a consecutive series of 121 devices (76 ICDs and 45 PMs) were collected as part of an IRB-approved device retrieval program. The criteria for devices to be reprocessable are PMs with remaining projected longevity of greater than 4 years and ICDs with battery voltage greater than 2.95V were noted. Our data suggests that 17–20% of device removals in a teaching hospital may be suitable for re-use in countries with developing economies.


ASTM Symposium on Metal-on-Metal Total Hip Replacement Devices | 2013

Method of characterizing fretting and corrosion at the various taper connections of retrieved modular components from metal-on-metal total hip arthroplasty

Genymphas B. Higgs; Josa Hanzlik; Daniel W. MacDonald; William M. Kane; Judd S. Day; Gregg R. Klein; Javad Parvizi; Michael A. Mont; Matthew J. Kraay; John M. Martell; Jeremy L. Gilbert; Clare M. Rimnac; Steven M. Kurtz


Clinical Orthopaedics and Related Research | 2012

In Vivo Oxidation and Surface Damage in Retrieved Ethylene Oxide-sterilized Total Knee Arthroplasties

Daniel W. MacDonald; Josa Hanzlik; Peter F. Sharkey; Javad Parvizi; Steven M. Kurtz


Journal of Bone and Joint Surgery-british Volume | 2016

WHAT IMPLANT FACTORS AFFECT BONE INGROWTH IN RETRIEVED POROUS TANTALUM HIP IMPLANTS

Josa Hanzlik; Judd S. Day; Harlan B Levine; Gregg R. Klein; Mark Hartzband; Jay Parvizi; Matthew J. Kraay; Clare M. Rimnac; Steven M. Kurtz


Journal of Bone and Joint Surgery-british Volume | 2013

Retrieval Analysis of Metal-on-Metal Total Hip Prostheses: Characterizing Fretting and Corrosion at Modular Interfaces

Genymphas B. Higgs; Steven M. Kurtz; Josa Hanzlik; Daniel W. MacDonald; William M. Kane; Judd S. Day; Gregg R. Klein; Jay Parvizi; Michael Mont; Matthew J. Kraay; John Martell; Jeremy Gilbert; Clare M. Rimnac

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Clare M. Rimnac

Case Western Reserve University

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