Khamirul Amin Matori

Phase Transformations of α-Alumina Made from Waste Aluminum via a Precipitation Technique

We report on a recycling project in which α-Al2O3 was produced from aluminum cans because no such work has been reported in literature. Heated aluminum cans were mixed with 8.0 M of H2SO4 solution to form an Al2(SO4)3 solution. The Al2(SO4)3 salt was contained in a white semi-liquid solution with excess H2SO4; some unreacted aluminum pieces were also present. The solution was filtered and mixed with ethanol in a ratio of 2:3, to form a white solid of Al2(SO4)3·18H2O. The Al2(SO4)3·18H2O was calcined in an electrical furnace for 3 h at temperatures of 400–1400 °C. The heating and cooling rates were 10 °C/min. XRD was used to investigate the phase changes at different temperatures and XRF was used to determine the elemental composition in the alumina produced. A series of different alumina compositions, made by repeated dehydration and desulfonation of the Al2(SO4)3·18H2O, is reported. All transitional alumina phases produced at low temperatures were converted to α-Al2O3 at high temperatures. The X-ray diffraction results indicated that the α-Al2O3 phase was realized when the calcination temperature was at 1200 °C or higher.

Effect of ZnO on the Physical Properties and Optical Band Gap of Soda Lime Silicate Glass

This manuscript reports on the physical properties and optical band gap of five samples of soda lime silicate (SLS) glass combined with zinc oxide (ZnO) that were prepared by a melting and quenching process. To understand the role of ZnO in this glass structure, the density, molar volume and optical band gaps were investigated. The density and absorption spectra in the Ultra-Violet-Visible (UV-Visible) region were recorded at room temperature. The results show that the densities of the glass samples increased as the ZnO weight percentage increased. The molar volume of the glasses shows the same trend as the density: the molar volume increased as the ZnO content increased. The optical band gaps were calculated from the absorption edge, and it was found that the optical band gap decreased from 3.20 to 2.32 eV as the ZnO concentration increased.

Artificial neural network modeling of p -cresol photodegradation

BackgroundThe complexity of reactions and kinetic is the current problem of photodegradation processes. Recently, artificial neural networks have been widely used to solve the problems because of their reliable, robust, and salient characteristics in capturing the non-linear relationships between variables in complex systems. In this study, an artificial neural network was applied for modeling p-cresol photodegradation. To optimize the network, the independent variables including irradiation time, pH, photocatalyst amount and concentration of p-cresol were used as the input parameters, while the photodegradation% was selected as output. The photodegradation% was obtained from the performance of the experimental design of the variables under UV irradiation. The network was trained by Quick propagation (QP) and the other three algorithms as a model. To determine the number of hidden layer nodes in the model, the root mean squared error of testing set was minimized. After minimizing the error, the topologies of the algorithms were compared by coefficient of determination and absolute average deviation.ResultsThe comparison indicated that the Quick propagation algorithm had minimum root mean squared error, 1.3995, absolute average deviation, 3.0478, and maximum coefficient of determination, 0.9752, for the testing data set. The validation test results of the artificial neural network based on QP indicated that the root mean squared error was 4.11, absolute average deviation was 8.071 and the maximum coefficient of determination was 0.97.ConclusionArtificial neural network based on Quick propagation algorithm with topology 4-10-1 gave the best performance in this study.

Fabrication and Crystallization of ZnO-SLS Glass Derived Willemite Glass-Ceramics as a Potential Material for Optics Applications

Willemite glass-ceramics were successfully derived from conventional melt-quench ZnO-SLS precursor glass by an isothermal heat treatment process. The effect of heat treatment temperatures on the physical properties was investigated by Archimedes principle and linear shrinkage. The generation of willemite crystal phase and morphology with increase in heat treatment temperature was examined by X-ray diffraction (XRD), Fourier transform infrared (FTIR), and field emission scanning electron microscopy (FESEM) techniques. X-ray diffraction revealed that the metastable -Zn2SiO4 and thermodynamically stable zinc orthosilicate α-Zn2SiO4 phases can be observed at temperatures above 700°C. The experimental results indicated that the density and shrinkage of the glass-ceramic vary with increasing the sintering temperature. FTIR studies showed that the structure of glass-ceramic consists of SiO2 and ZnO4 units and exhibits the structural evolution of willemite glass-ceramics. The characteristic of strong vibrational bands can be related to the tetrahedron corresponding to reference spectra of willemite.

The Effect of Remelting on the Physical Properties of Borotellurite Glass Doped with Manganese

A systematic set of borotellurite glasses doped with manganese (1–x) [(B2O3)0.3(TeO2)0.7]-xMnO, with x = 0.1, 0.2, 0.3 and 0.4 mol%, were successfully synthesized by using a conventional melt and quench-casting technique. In this study, the remelting effect of the glass samples on their microstructure was investigated through density measurement and FT-IR spectra and evaluated by XRD techniques. Initial experimental results from XRD evaluation show that there are two distinct phases of glassy and crystallite microstructure due to the existence of peaks in the sample. The different physical behaviors of the studied glasses were closely related to the concentration of manganese in each phase. FTIR spectra revealed that the addition of manganese oxide contributes the transformation of TeO4 trigonal bipyramids with bridging oxygen (BO) to TeO3 trigonal pyramids with non-bridging oxygen (NBO).

Interactions between photodegradation components

BackgroundThe interactions of p-cresol photocatalytic degradation components were studied by response surface methodology. The study was designed by central composite design using the irradiation time, pH, the amount of photocatalyst and the p-cresol concentration as variables. The design was performed to obtain photodegradation % as actual responses. The actual responses were fitted with linear, two factor interactions, cubic and quadratic model to select an appropriate model. The selected model was validated by analysis of variance which provided evidences such as high F-value (845.09), very low P-value (<.0.0001), non-significant lack of fit, the coefficient of R-squared (R2 = 0.999), adjusted R-squared (Radj2 = 0.998), predicted R-squared (Rpred2 = 0.994) and the adequate precision (95.94).ResultsFrom the validated model demonstrated that the component had interaction with irradiation time under 180 min of the time while the interaction with pH was above pH 9. Moreover, photocatalyst and p-cresol had interaction at minimal amount of photocatalyst (< 0.8 g/L) and 100 mg/L p-cresol.ConclusionThese variables are interdependent and should be simultaneously considered during the photodegradation process, which is one of the advantages of the response surface methodology over the traditional laboratory method.

Influence of rotational speed on mechanical properties of friction stir lap welded 6061-T6 Al alloy

The effect of rotational speed on macro and microstructures, hardness, lap shear performance and failure mode of friction stir lap welding on AA6061-T6 Al alloy with 5 mm in thickness was studied by field-emission scanning electron microscopy (FE-SEM). The results represent much closer hardness distribution in the upper and lower plates at the lowest rotational speed. It indicates the Fe-compounds in the fracture surface of the nugget zone by EDX.

Effect of Sintering Temperature on Structural and Morphological Properties of Europium (III) Oxide Doped Willemite

Willemite- (Zn2SiO4-) based glass ceramics doped with various amounts of europium oxide (Eu2O3) were prepared by solid state melting and quenching method. Effect of sintering temperature (600–1000°C) on structural and morphological properties of the doped samples was investigated. Phase composition, phase evolution, functional groups, and microstructure analysis were, respectively, characterized using X-ray diffractometer (XRD), fourier transform infrared spectroscopy, field emission scanning electron microscopy (FE-SEM), and energy-dispersive X-ray. XRD analysis detected the presence of rhombohedral crystalline phase in the doped samples sintered at different temperatures. FE-SEM and bulk density results confirmed that doping of the willemite with Eu2O3 effectively enhanced densification. The microstructural analysis of the doped samples showed that the average grain size increased with the increase of sintering temperature.

Effect of Milling Time on the Microstructure, Physical and Mechanical Properties of Al-Al2O3 Nanocomposite Synthesized by Ball Milling and Powder Metallurgy

The effect of milling time on the morphology, microstructure, physical and mechanical properties of pure Al-5 wt % Al2O3 (Al-5Al2O3) has been investigated. Al-5Al2O3 nanocomposites were fabricated using ball milling in a powder metallurgy route. The increase in the milling time resulted in the homogenous dispersion of 5 wt % Al2O3 nanoparticles, the reduction of particle clustering, and the reduction of distances between the composite particles. The significant grain refining during milling was revealed which showed as a reduction of particle size resulting from longer milling time. X-Ray diffraction (XRD) analysis of the nanocomposite powders also showed that designated ball milling contributes to the crystalline refining and accumulation of internal stress due to induced severe plastic deformation of the particles. It can be argued that these morphological and microstructural variations of nanocomposite powders induced by designated ball milling time was found to contribute to an improvement in the density, densification, micro-hardness (HV), nano-hardness (HN), and Young’s modulus (E) of Al-5Al2O3 nanocomposites. HV, HN, and E values of nanocomposites were increased by ~48%, 46%, and 40%, after 12 h of milling, respectively.

On the correlation between microstructural evolution and ultrasonic properties: a review

The characterization and optimization of the microstructures of materials pertaining to material properties is a primitive necessity to ensure the performance and service life of the materials and components. In the demand of new characterization and evaluation techniques, nondestructive ultrasonic techniques have shown a good potential to characterize the microstructures and mechanical properties of a wide variety of materials. Measurements of ultrasonic parameters such as velocity and attenuation can provide information on the structural and microstructural variations of those materials that have undergone the heat-treatment procedure. In the current review, the correlation of ultrasonic parameters with microstructural features of ferrous and nonferrous metals such as steels, aluminum, and superalloys is investigated. It is proven that ultrasonic parameters are closely correlated to the microstructural evolutions which frequently occur during the heat-treatment procedures in practical situations. To conclude, the ultrasonic measurements contribute to a feasible and accurate characterization of the materials and evaluation of their microstructures and mechanical properties in a straightforward, reliable, and fast, nondestructive manner for practical applications.