Lawrence C. Hughes

A study on the reliability of indium solder die bonding of high power semiconductor lasers

High power semiconductor lasers have found increased applications. Indium solder is one of the most widely used solders in high power laser die bonding. Indium solder has some advantages in laser die bonding. It also has some concerns, however, especially in terms of reliability. In this paper, the reliability of indium solder die bonding of high power broad area semiconductor lasers was studied. It was found that indium solder bonded lasers have much shorter lifetime than AuSn solder bonded devices. Catastrophic degradation was observed in indium solder bonded lasers. Nondestructive optical and acoustic microscopy was conducted during the lifetime testing to monitor the failure process and destructive failure analysis was performed after the lasers failed. It was found that the sudden failure was caused by electromigration of indium solder at the high testing current of up to 7A. It was shown that voids were created and gradually enlarged by indium solder electromigration, which caused local heating near...

High-temperature continuous-wave operation of low power consumption single-mode distributed-feedback quantum-cascade lasers at λ∼5.2 μm

Continuous-wave operation of a distributed-feedback quantum-cascade laser in a packaged module is demonstrated up to a heat sink temperature of 80 °C with an output power of greater than 10 mW and a power consumption of less than 3.8 W. Single longitudinal mode emission near 5.24 μm is observed over a temperature range from 10 to 80 °C with a side mode suppression ratio greater than 20 dB limited by the instrumentation. A single spatial mode is determined with far-field pattern measurement. The above performance is achieved using a buried heterostructure and a small cavity of 7.6 μm×1.5 mm.

Simultaneous atmospheric nitrous oxide, methane and water vapor detection with a single continuous wave quantum cascade laser

A continuous wave (CW) quantum cascade laser (QCL) based absorption sensor system was demonstrated and developed for simultaneous detection of atmospheric nitrous oxide (N(2)O), methane (CH(4)), and water vapor (H(2)O). A 7.73-µm CW QCL with its wavelength scanned over a spectral range of 1296.9-1297.6 cm(-1) was used to simultaneously target three neighboring strong absorption lines, N(2)O at 1297.05 cm(-1), CH(4) at 1297.486 cm(-1), and H(2)O at 1297.184 cm(-1). An astigmatic multipass Herriott cell with a 76-m path length was utilized for laser based gas absorption spectroscopy at an optimum pressure of 100 Torr. Wavelength modulation and second harmonic detection was employed for data processing. Minimum detection limits (MDLs) of 1.7 ppb for N(2)O, 8.5 ppb for CH(4), and 11 ppm for H(2)O were achieved with a 2-s integration time for individual gas detection. This single QCL based multi-gas detection system possesses applications in environmental monitoring and breath analysis.

107-mW low-noise green-light emission by frequency doubling of a reliable 1060-nm DFB semiconductor laser diode

We have generated 107-mW green-light emission by frequency doubling of a reliable 1060-nm distributed feedback (DFB) laser diode using a periodically poled MgO-doped lithium niobate waveguide in the most compact single-pass configuration. The green power variation is lower than 1% at frequencies below 82 kHz. The relative intensity noise of -150 dB/Hz has been measured at 100 MHz. We also report 5000-h life-test results of 1060-nm DFB lasers at 80/spl deg/C.

Hydrogen peroxide detection with quartz-enhanced photoacoustic spectroscopy using a distributed-feedback quantum cascade laser

A quartz-enhanced photoacoustic spectroscopy sensor system was developed for the sensitive detection of hydrogen peroxide (H2O2) using its absorption transitions in the v6 fundamental band at ∼7.73 μm. The recent availability of distributed-feedback quantum cascade lasers provides convenient access to a strong H2O2 absorption line located at 1295.55 cm−1. Sensor calibration was performed by means of a water bubbler that generated titrated average H2O2 vapor concentrations. A minimum detection limit of 12 parts per billion (ppb) corresponding to a normalized noise equivalent absorption coefficient of 4.6 × 10−9 cm−1W/Hz1/2 was achieved with an averaging time of 100 s.

High-power high-Modulation-speed 1060-nm DBR lasers for Green-light emission

We report on the static and dynamic performance of high-power and high-modulation-speed 1060-nm distributed Bragg reflector (DBR) lasers for green-light emission by second-harmonic generation. Single-wavelength power of 387 mW at 1060-nm wavelength and green power as high as 99.5 mW were achieved. A thermally induced wavelength tuning of 2.4 nm and a carrier-induced wavelength tuning of -0.85 nm were obtained by injecting current into the DBR section. Measured rise-fall times of 0.2 ns for direct intensity modulation and 0.6 ns for wavelength modulation make the lasers suitable for >50-MHz green-light modulation applications

Room Temperature CW Operation of Short Wavelength Quantum Cascade Lasers Made of Strain Balanced Ga

We present our recent development of short wavelength quantum cascade lasers (QCLs) made of strain balanced Ga_xIn_1-xAs/Al_yIn_1-yAs material on InP substrates. We demonstrate room temperature continuous-wave (CW) lasing of the fundamental lateral mode at four wavelengths of 4.6, 4.0, 3.8, and 3.5 μm. We obtained 60-mW CW output power at 10 °C and 3.55-μm wavelength, which is the shortest CW lasing wavelength demonstrated at room temperature by a QCL, to the best of our knowledge. We also performed a life test on λ = 4.6 μm QCL chips. To date, we have accumulated the life test data for more than 11 000 and 4100 h under two aging conditions, 20°C and 0.85-A constant current, and 60°C and 1-A constant current, respectively.

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In this paper, watt-level continuous-wave (CW) output powers at wavelengths longer than 10 μm are demonstrated at room temperature with quantum cascade lasers (QCLs). CW output power of 1.15 W is demonstrated at λ ~ 10.3 μm for a QCL which has a 6-mm-long cavity and a 14-μm-wide stripe. CW output power of 1.3 W is demonstrated at λ ~ 10.7 μm for a QCL which has 6-mm-long cavity and 11.5-μm width, with a CW threshold current of 1.96 kA/cm². Moreover, 1-W kink-free CW output power is demonstrated with a laser with a 9.5-μm-wide stripe. The maximum pulsed and CW wall plug efficiencies reached 10.4% and 4.8%, respectively, for the QCLs with λ ~ 10.7 μm.

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We present the design and the performance of midinfrared distributed feedback (DFB) quantum cascade lasers (QCLs) made of strain balanced Ga_xIn_1-xAs/Al_yIn_1-yAs material on InP substrates for sensing CO₂, N₂O, and NO in the middle wavelength range of mid-IR from 4 to 6 μm. We present the performances of our DFB QCLs at three different aspects: high power, low threshold power consumption, and wide wavelength coverage. We demonstrated a continuous wave (CW) DFB QCL with an output power of 220mW at 20°C, a CW DFB QCL with low threshold voltage of 8V and low-divergent far-field angles of 27.5° × 32.9° by reducing the number of quantum cascaded stages, a CW DFB QCL with a low threshold power consumption of 0.7W by reducing doping density in the active core, and DFB QCLs wide wavelength coverage of 325 cm^-1, 16.9% of center wavelength at 5.2 μm, within one wafer by changing the grating period. 12 DFB QCL chips have being aged for 3000 h under 25°C and a constant quasi-CW current of 0.37 A. No decrease in power was observed.

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Semiconductor pump lasers are an important component in erbium-doped fiber amplifiers and Raman amplifiers. Thermal management has become one of the major obstacles of pump laser development. Understanding of the thermal behavior of high-power laser packages is crucial to the thermal design and optimization of pump lasers. In this paper, we report on the thermal characteristics of a high-power pump laser and discuss the issues associated with heat dissipation. The thermal management of high-power pump laser modules mainly consists of three aspects. One is the thermal resistance reduction which reduces bulk temperature rise in the laser diode chip. The second is facet temperature control, and the third is the thermoelectric cooler (TEC) coefficient of performance improvement. In this paper, the approaches to reduce thermal resistance and facet temperature at the chip level and package level will be reviewed, and the thermal design and optimization of the package assembly to improve the TEC coefficient of performance will be discussed. The thermal resistance of a pump laser could be reduced up to 40% by the proper design of the laser chip and epi-down bonding. An unpumped window design in the pump laser diode is proven to be very effective in reducing the facet temperature and increasing the catastrophic optical mirror damage level. Assembly and package optimization can provide more uniform temperature distribution on TEC cold plate which is critical in improving the TEC coefficient of performance