Liangliang Fan

Fast microwave-assisted catalytic co-pyrolysis of lignin and low-density polyethylene with HZSM-5 and MgO for improved bio-oil yield and quality

Fast microwave-assisted catalytic co-pyrolysis of lignin and low-density polyethylene (LDPE) with HZSM-5 and MgO was investigated. Effects of pyrolysis temperature, lignin to LDPE ratio, MgO to HZSM-5 ratio, and feedstock to catalyst ratio on the products yields and chemical profiles were examined. 500°C was the optimal co-pyrolysis temperature in terms of the maximum bio-oil yield. The proportion of aromatics increased with increasing LDPE content. In addition, with the addition of LDPE (lignin/LDPE=1/2), methoxyl group in the phenols was completely removed. A synergistic effect was found between lignin and LDPE. The proportion of aromatics increased and alkylated phenols decreased with increasing HZSM-5 to MgO ratio. The bio-oil yield increased with the addition of appropriate amount of catalyst and the proportion of alkylated phenols increased with increasing catalyst to feedstock ratio.

Effects of feedstock characteristics on microwave-assisted pyrolysis – A review

Microwave-assisted pyrolysis is an important approach to obtain bio-oil from biomass. Similar to conventional electrical heating pyrolysis, microwave-assisted pyrolysis is significantly affected by feedstock characteristics. However, microwave heating has its unique features which strongly depend on the physical and chemical properties of biomass feedstock. In this review, the relationships among heating, bio-oil yield, and feedstock particle size, moisture content, inorganics, and organics in microwave-assisted pyrolysis are discussed and compared with those in conventional electrical heating pyrolysis. The quantitative analysis of data reported in the literature showed a strong contrast between the conventional processes and microwave based processes. Microwave-assisted pyrolysis is a relatively new process with limited research compared with conventional electrical heating pyrolysis. The lack of understanding of some observed results warrant more and in-depth fundamental research.

Production of bio-oil and biochar from soapstock via microwave-assisted co-catalytic fast pyrolysis.

In this study, production of bio-oil and biochar from soapstock via microwave-assisted co-catalytic fast pyrolysis combining the advantages of in-situ and ex-situ catalysis was performed. The effects of catalyst and pyrolysis temperature on product fractional yields and bio-oil chemical compositions were investigated. From the perspective of bio-oil yield, the optimal pyrolysis temperature was 550°C. The use of catalysts reduced the water content, and the addition of bentonite increased the bio-oil yield. Up to 84.16wt.% selectivity of hydrocarbons in the bio-oil was obtained in the co-catalytic process. In addition, the co-catalytic process can reduce the proportion of oxygenates in the bio-oil to 15.84wt.% and eliminate the N-containing compounds completely. The addition of bentonite enhanced the BET surface area of bio-char. In addition, the bio-char removal efficiency of Cd2+ from soapstock pyrolysis in presence of bentonite was 27.4wt.% higher than without bentonite.

Bio-oil from fast pyrolysis of lignin: Effects of process and upgrading parameters

Effects of process parameters on the yield and chemical profile of bio-oil from fast pyrolysis of lignin and the processes for lignin-derived bio-oil upgrading were reviewed. Various process parameters including pyrolysis temperature, reactor types, lignin characteristics, residence time, and feeding rate were discussed and the optimal parameter conditions for improved bio-oil yield and quality were concluded. In terms of lignin-derived bio-oil upgrading, three routes including pretreatment of lignin, catalytic upgrading, and co-pyrolysis of hydrogen-rich materials have been investigated. Zeolite cracking and hydrodeoxygenation (HDO) treatment are two main methods for catalytic upgrading of lignin-derived bio-oil. Factors affecting zeolite activity and the main zeolite catalytic mechanisms for lignin conversion were analyzed. Noble metal-based catalysts and metal sulfide catalysts are normally used as the HDO catalysts and the conversion mechanisms associated with a series of reactions have been proposed.

Ex-situ catalytic co-pyrolysis of lignin and polypropylene to upgrade bio-oil quality by microwave heating

Microwave-assisted fast co-pyrolysis of lignin and polypropylene for bio-oil production was conducted using the ex-situ catalysis technology. Effects of catalytic temperature, feedstock/catalyst ratio, and lignin/polypropylene ratio on product distribution and chemical components of bio-oil were investigated. The catalytic temperature of 250°C was the most conducive to bio-oil production in terms of the yield. The bio-oil yield decreased with the addition of catalyst during ex-situ catalytic co-pyrolysis. When the feedstock/catalyst ratio was 2:1, the minimum char and coke values were 21.22% and 1.54%, respectively. The proportion of cycloalkanes decreased and the aromatics increased with the increasing catalyst loading. A positive synergistic effect was observed between lignin and polypropylene. The char yield dramatically deceased and the bio-oil yield improved during co-pyrolysis compared with those during lignin pyrolysis alone. The proportion of oxygenates dramatically and the minimum value of 6.74% was obtained when the lignin/polypropylene ratio was 1:1.

Fast microwave-assisted ex-catalytic co-pyrolysis of bamboo and polypropylene for bio-oil production

The ex-catalytic co-pyrolysis of bamboo and polypropylene (PP) with HZSM-5 was investigated with microwave assistance. The influences of catalytic temperature, feedstock/catalyst ratio, and bamboo/PP ratio on the product yields and chemical components of bio-oil from the co-pyrolysis were studied. When the catalytic temperature, feedstock/catalyst ratio, and bamboo/PP ratio were 250 °C, 1:2, and 2:1, respectively, the bio-oil yield reached its maximum value at 61.62 wt%. The oxygenate proportion compounds decreased with increasing catalyst content. The PP addition improved the proportions of aromatics and naphthenic hydrocarbons. The bio-oil was upgraded significantly from the jet fuel perspective. A synergistic effect also existed between bamboo and PP.

Catalytic co-pyrolysis of waste vegetable oil and high density polyethylene for hydrocarbon fuel production

In this study, a ZrO2-based polycrystalline ceramic foam catalyst was prepared and used in catalytic co-pyrolysis of waste vegetable oil and high density polyethylene (HDPE) for hydrocarbon fuel production. The effects of pyrolysis temperature, catalyst dosage, and HDPE to waste vegetable oil ratio on the product distribution and hydrocarbon fuel composition were examined. Experimental results indicate that the maximum hydrocarbon fuel yield of 63.1wt. % was obtained at 430°C, and the oxygenates were rarely detected in the hydrocarbon fuel. The hydrocarbon fuel yield increased when the catalyst was used. At the catalyst dosage of 15wt.%, the proportion of alkanes in the hydrocarbon fuel reached 97.85wt.%, which greatly simplified the fuel composition and improved the fuel quality. With the augment of HDPE to waste vegetable oil ratio, the hydrocarbon fuel yield monotonously increased. At the HDPE to waste vegetable oil ratio of 1:1, the maximum proportion (97.85wt.%) of alkanes was obtained. Moreover, the properties of hydrocarbon fuel were superior to biodiesel and 0# diesel due to higher calorific value, better low-temperature low fluidity, and lower density and viscosity.

In-situ and ex-situ catalytic upgrading of vapors from microwave-assisted pyrolysis of lignin

In-situ and ex-situ catalytic upgrading with HZSM-5 of vapors from microwave-assisted pyrolysis of lignin were studied. The in-situ process produced higher bio-oil and less char than ex-situ process. The gas yield was similar for both processes. The ex-situ process had higher selectivity to aromatics and produced more syngas and less CO2 than the in-situ process. Additional experiments on ex-situ process found that the bio-oil yield and coke deposition decreased while the gas yield increased at higher catalyst-to-lignin ratios and catalytic upgrading temperatures. The increased catalyst-to-lignin ratio from 0 to 0.3 reduced the selectivity of methoxy phenols from 73.7% to 22.6% while increased that of aromatics from 1.1% to 41.4%. The highest selectivity of alkyl phenols (31.9%) was obtained at 0.2 of catalyst-to-lignin ratio. Higher catalytic temperatures favored greater conversion of methoxy phenols to alkyl phenols and aromatics. Appropriate catalyst-to-lignin ratio (0.3) together with higher catalytic temperatures favored syngas formation.

Hydrothermal pretreatment of bamboo sawdust using microwave irradiation

In the present study, the effect of temperature and residence time during microwave hydrothermal pretreatment (MHT) on hydrochar properties and pyrolysis behaviors was investigated. Experimental results indicated that higher heating value (HHV) and fixed carbon content gradually increased with increased pretreatment severity. Obvious reduction of oxygen content was found under MHT at 230°C-15min and 210°C-35min. Although lower mass yield was observed under severe conditions, corresponding energy yield was relatively higher. Crystallinity indexes of hydrochar demonstrated an upward trend with increased residence time. Unlike hydroxyl group, dissociation of acetyls was more favorable under prolonged residence time rather than increased temperature. Peaks in thermogravimetric and derivative thermogravimetric curves shifted to higher temperature region under severe conditions, indicating better thermal stability. Py-GC/MS analysis suggested that acids content was decreased but sugars increased with increased MHT severity. Moreover, compared to temperature, residence time was mainly responsible for acetic acid formation.

Co-pyrolysis of microwave-assisted acid pretreated bamboo sawdust and soapstock

Fast microwave-assisted co-pyrolysis of pretreated bamboo sawdust and soapstock was conducted. The pretreatment process was carried out under microwave irradiation. The effects of microwave irradiation temperature, irradiation time, and concentration of hydrochloric acid on product distribution from co-pyrolysis and the relative contents of the major components in bio-oil were investigated. A maximum bio-oil yield of 40.00 wt.% was obtained at 200 °C for 60 min with 0.5 M hydrochloric acid. As pretreatment temperature, reaction time and acid concentration increased, respectively, the relative contents of phenols, diesel fraction (C12 + aliphatics), and other oxygenates decreased. The gasoline fraction (including C5-C12 aliphatics and aromatics) ranged from 55.77% to 73.30% under various pretreatment conditions. Therefore, excessive reaction time and concentration of acid are not beneficial to upgrading bio-oil.