Lucas Tadeu Fuess

Implications of stillage land disposal: A critical review on the impacts of fertigation

Stillage is the main wastewater from ethanol production, generated specifically in the step of distillation. Regardless the feedstock, stillage contains high concentrations of organic matter, potassium and sulfates, as well as acidic and corrosive characteristics. Currently almost the entire volume of stillage generated in Brazilian distilleries is directed to the fertigation of sugarcane fields, due to its fertilizer character. However, the polluting potential of stillage characterizes its land disposal as problematic, considering probable negative impacts on the soil structure and water resources in case of excessive dosages. Since the literature lacks critical content describing clearly the cons related to the reuse of stillage in agriculture in the long-term, this review aimed to assess the real polluting potential of stillage, and the implications of its land disposal and/or discharge into water bodies. Evidence from the literature indicate that the main obstacles to reuse stillage in natura include risks of soil salinization; clogging of pores, reduction in the microbial activity and the significant depletion of dissolved oxygen concentrations in water bodies; contamination per nitrates and eutrophication; soil structure destabilization due to high concentrations of potassium and sodium; and, possible acidification of soil and water resources, considering the low pH of stillage (∼4,5). Toxic metals, such as cadmium, lead, copper, chromium and nickel, were also identified in concentrations above the recommended limits in stillage samples, increasing risks to human health (e.g. carcinogenic potential) and to crops (e.g. productivity loss). In short, although some studies report benefits from the land application of stillage, its treatment prior to disposal is essential to make fertigation an environmentally suitable practice.

Bioenergy from stillage anaerobic digestion to enhance the energy balance ratio of ethanol production.

The challenges associated with the availability of fossil fuels in the past decades intensified the search for alternative energy sources, based on an ever-increasing demand for energy. In this context, the application of anaerobic digestion (AD) as a core treatment technology in industrial plants should be highlighted, since this process combines the pollution control of wastewaters and the generation of bioenergy, based on the conversion of the organic fraction to biogas, a methane-rich gaseous mixture that may supply the energetic demands in industrial plants. In this context, this work aimed at assessing the energetic potential of AD applied to the treatment of stillage, the main wastewater from ethanol production, in an attempt to highlight the improvements in the energy balance ratio of ethanol by inserting the heating value of methane as a bioenergy source. At least 5-15% of the global energy consumption in the ethanol industry could be supplied by the energetic potential of stillage, regardless the feedstock (i.e. sugarcane, corn or cassava). The association between bagasse combustion and stillage anaerobic digestion in sugarcane-based distilleries could provide a bioenergy surplus of at least 130% of the total fossil fuel input into the ethanol plant, considering only the energy from methane. In terms of financial aspects, the economic gains could reach US

Anaerobic digestion of stillage to produce bioenergy in the sugarcane-to-ethanol industry

0.1901 and US

The application of an innovative continuous multiple tube reactor as a strategy to control the specific organic loading rate for biohydrogen production by dark fermentation.

0.0512 per liter of produced ethanol, respectively for molasses- (Brazil) and corn-based (EUA) production chains. For large-scale (∼1000 m(3)EtOH per day) Brazilian molasses-based plants, an annual economic gain of up to US

Unraveling the influence of the COD/sulfate ratio on organic matter removal and methane production from the biodigestion of sugarcane vinasse

70 million could be observed. Considering the association between anaerobic and aerobic digestion, for the scenarios analyzed, at least 25% of the energetic potential of stillage would be required to supply the energy consumption with aeration, however, more suitable effluents for agricultural application could be produced. The main conclusion from this work indicates that anaerobic processes should be considered the core technology to treat stillage, based mainly on the attractive relation energy generation-financial return and on the possibility to keep the advantages inherent to the common fertigation when using the treated effluent in agriculture.

Coagulation–flocculation of anaerobically treated sugarcane stillage

Stillage is the main wastewater from ethanol production, containing a high chemical oxygen demand in addition to acidic and corrosive characteristics. Though stillage may be used as a soil fertilizer, its land application may be considered problematic due its high polluting potential. Anaerobic digestion represents an effective alternative treatment to reduce the pollution load of stillage. In addition, the methane gas produced within the process may be converted to energy, which can be directly applied to the treatment plant. The objective of this paper was to investigate the energetic potential of anaerobic digestion applied to stillage in the sugarcane ethanol industry. An overall analysis of the results indicates energy recovery capacity (ERC) values for methane ranging from 3.5% to 10%, respectively, for sugarcane juice and molasses. The processes employed to obtain the fermentable broth, as well as the distillation step, represent the main limiting factors to the energetic potential feasibility. Considering financial aspects the annual savings could reach up to US

Media arrangement impacts cell growth in anaerobic fixed-bed reactors treating sugarcane vinasse: Structured vs. randomic biomass immobilization

30 million due to anaerobic digestion of stillage in relatively large-scale distilleries (365,000 m3 of ethanol per year). The best scenarios were verified for the association between anaerobic digestion of stillage and combustion of bagasse. In this case, the fossil fuels consumption in distilleries could be fully ceased, such the ERC of methane could reach values ranging from 140% to 890%.

Seasonal characterization of sugarcane vinasse: Assessing environmental impacts from fertirrigation and the bioenergy recovery potential through biodigestion

Biohydrogen production in fixed-bed reactors often leads to unstable and decreasing patterns because the excessive accumulation of biomass in the bed negatively affects the specific organic loading rate (SOLR) applied to the reactor. In this context, an innovative reactor configuration, i.e., the continuous multiple tube reactor (CMTR), was assessed in an attempt to better control the SOLR for biohydrogen production. The CMTR provides a continuous discharge of biomass, preventing the accumulation of solids in the long-term. Sucrose was used as the carbon source and mesophilic temperature conditions (25°C) were applied in three continuous assays. The reactor showed better performance when support material was placed in the outlet chamber to enhance biomass retention within the reactor. Although the SOLR could not be effectively controlled, reaching values usually higher than 10gsucroseg(-1)VSSd(-1), the volumetric hydrogen production and molar hydrogen production rates peaked, respectively, at 1470mLH2L(-1)d(-1) and 45mmolH2d(-1), indicating that the CMTR was a suitable configuration for biohydrogen production.

Fertirrigation with sugarcane vinasse: Foreseeing potential impacts on soil and water resources through vinasse characterization

Throughout the sugarcane harvest, it is common for sulfate to accumulate in the vinasse of sugar and ethanol plants. However, little is known regarding the influence of sulfate on the anaerobic digestion (AD) of vinasse, which may lead to severe performance losses. This study assessed the influence of various COD/sulfate ratios (12.0, 10.0 and 7.5) on both COD removal and methane (CH4) production from sugarcane vinasse AD. Batch assays were conducted in thermophilic conditions. At a COD/sulfate ratio of 7.5, CH4 production was 35% lower compared with a ratio of 12.0, considering a diversion of approximately 13.6% of the electron flow to sulfidogenesis. The diversion of electrons to sulfidogenesis was negligible at COD/sulfate ratios higher than 25, considering the exponential increase in CH4 production. Organic matter degradation was not greatly affected by sulfidogenesis, with COD removal levels higher than 80%, regardless of the initial COD/sulfate ratio.

Temporal dynamics and metabolic correlation between lactate-producing and hydrogen-producing bacteria in sugarcane vinasse dark fermentation: The key role of lactate

AbstractAnaerobic digestion applied to stillage usually results in treatment performances. However, effluents from anaerobic reactors still present a residual polluting load due to the presence of organic recalcitrant compounds. Additional treatment methods, such as coagulation–flocculation, may be utilized to improve the final effluent quality. In this study, we assessed the processes of coagulation and flocculation for sugarcane stillage samples previously submitted to anaerobic digestion, aiming to obtain optimal conditions for the physicochemical treatment. Natural corn starch and ferric chloride were tested as coagulants. While starch was considered as not suitable for the treatment for the tested conditions, ferric chloride assays presented satisfactory results. The investigated parameters included coagulant solution dose, rapid mixing gradient and time, flocculation gradient and time, and sedimentation time. Their adjusted values at which better performances obtained were, respectively, 1.6 g L−1, ...