Mark Kassab

Embedded deterministic test

This paper presents a novel test-data volume-compression methodology called the embedded deterministic test (EDT), which reduces manufacturing test cost by providing one to two orders of magnitude reduction in scan test data volume and scan test time. The presented scheme is widely applicable and easy to deploy because it is based on the standard scan/ATPG methodology and adopts a very simple flow. It is nonintrusive as it does not require any modifications to the core logic such as the insertion of test points or logic bounding unknown states. The EDT scheme consists of logic embedded on a chip and a new deterministic test-pattern generation technique. The main contributions of the paper are test-stimuli compression schemes that allow us to deliver test data to the on-chip continuous-flow decompressor. In particular, it can be done by repeating certain patterns at the rates, which are adjusted to the requirements of the test cubes. Experimental results show that for industrial circuits with test cubes with very low fill rates, ranging from 3% to 0.2%, these schemes result in compression ratios of 30 to 500 times. A comprehensive analysis of the encoding efficiency of the proposed compression schemes is also provided.

Embedded deterministic test for low cost manufacturing test

This paper introduces embedded deterministic test (EDT) technology, which reduces manufacturing test cost by providing one to two orders of magnitude reduction in scan test data volume and scan test time. The EDT architecture, the compression algorithm, design flow, experimental results, and silicon implementation are presented.

Logic BIST for large industrial designs: real issues and case studies

This paper discusses practical issues involved in applying logic built-in self-test (BIST) to four large industrial designs. These multi-clock designs, ranging in size from 200 K to 800 K gates, pose significant challenges to logic BIST methodology, flow, and tools. The paper presents the process of generating a BIST-compliant core along with the logic BIST controller for at-speed testing. Comparative data on fault grades and area overhead between automatic test pattern generation (ATPG) and logic BIST are reported. The experimental results demonstrate that with automation of the proposed solutions, logic BIST can achieve test quality approaching that of ATPG with minimal area overhead and few changes to the design flow.

Timing-Aware ATPG for High Quality At-speed Testing of Small Delay Defects

In this paper, a new ATPG methodology is proposed to improve the quality of test sets generated for detecting delay defects. This is achieved by integrating timing information, e.g. from standard delay format (SDF) files, into the ATPG tool. The timing information is used to guide the test generator to detect faults through the longest paths in order to improve the ability to detect small delay detects. To avoid propagating faults through similar paths repeatedly, a weighted random method is proposed to improve the path coverage during test generation. During fault simulation, a new fault-dropping criterion, named dropping based on slack margin (DSM), is proposed to facilitate the trade-off between the test set quality and the test pattern count. The quality of the generated test set is measured by two metrics: delay test coverage and SDQL. The experimental results show that significant test quality improvement is achieved when applying timing-aware ATPG with DSM to industrial designs

Embedded deterministic test for low-cost manufacturing

You have probably heard that BIST takes too long and its fault coverage is low, and that deterministic test requires too many patterns. This article shows how on-chip compression and decompression techniques provide high fault coverage with low test times.

Low Power Scan Shift and Capture in the EDT Environment

This paper presents a new and comprehensive power-aware test scheme compatible with a test compression environment. The key contribution of the paper is a flexible test application framework that achieves significant reductions in switching activity during all phases of scan test: scan loading, unloading, and capture.

At-speed scan test with low switching activity

This paper presents a novel method to generate test vectors that mimic functional operation from switching activity point of view. The method uses states obtained by applying a number of functional clock cycles starting from the scan-in state of a test vector to fill the unspecified scan cell values in test cubes. Experimental results presented for industrial circuits demonstrate the effectiveness of the proposed method.

X-Press Compactor for 1000x Reduction of Test Data

The paper presents a two-stage test response compactor with an overdrive section and scan chain selection logic. The proposed solution is capable of handling a wide range of X state profiles, offers compaction much higher than the ratio of scan chains to compactor outputs, and provides excellent diagnostic resolution

Low-Power Scan Operation in Test Compression Environment

This paper presents a new and comprehensive low-power test scheme compatible with a test compression environment. The key contribution of this paper is a flexible test-application framework that achieves significant reductions in switching activity during all phases of scan test: loading, capture, and unloading. In particular, we introduce a new on-chip continuous-flow decompressor. Its synergistic use with a power-aware scan controller allows a significant reduction of toggling rates when feeding scan chains with decompressed test patterns. While the proposed solution requires minimal modifications of the existing design for test logic, experiments indicate that its use results in a low switching activity which reduces power consumption to or below a level of a functional mode. It resolves problems related to power dissipation, voltage drop, and increased temperature. Our approach integrates seamlessly with test logic synthesis flow, and it does not compromise compression ratios. It fits well into various design paradigms, including modular design flow where blocks come with individual decompressors and compactors.

X-Press: Two-Stage X-Tolerant Compactor With Programmable Selector

This paper presents X-Press - a new two-stage test-response compactor that can be easily integrated with a multiple scan-chain environment. This compactor preserves all benefits of spatial compaction and offers, due to its overdrive sequential section, compression much higher than the ratio of scan chains to compactor outputs. X-Press is also capable of handling a wide range of unknown (X) state profiles by deploying a two-level scan-chain-selection mechanism. In addition to a new compactor architecture, original contributions of this paper include a detailed analysis of two-level error masking caused by X states and a new algorithm to both rank scan chains and then to determine, in per-pattern mode, scan-chain-selection rules used to suppress X states. Experimental results obtained for a variety of designs show feasibility and efficiency of the proposed compaction scheme, altogether with actual impact of X states on a test-pattern count. Finally, diagnostic capabilities of the proposed scheme accompanied by further experimental results are also analyzed.