Melissa K. Santala

Additively manufactured hierarchical stainless steels with high strength and ductility

Many traditional approaches for strengthening steels typically come at the expense of useful ductility, a dilemma known as strength-ductility trade-off. New metallurgical processing might offer the possibility of overcoming this. Here we report that austenitic 316L stainless steels additively manufactured via a laser powder-bed-fusion technique exhibit a combination of yield strength and tensile ductility that surpasses that of conventional 316L steels. High strength is attributed to solidification-enabled cellular structures, low-angle grain boundaries, and dislocations formed during manufacturing, while high uniform elongation correlates to a steady and progressive work-hardening mechanism regulated by a hierarchically heterogeneous microstructure, with length scales spanning nearly six orders of magnitude. In addition, solute segregation along cellular walls and low-angle grain boundaries can enhance dislocation pinning and promote twinning. This work demonstrates the potential of additive manufacturing to create alloys with unique microstructures and high performance for structural applications.

Irreversible reactions studied with nanosecond transmission electron microscopy movies: Laser crystallization of phase change materials

We use multi-frame, nanosecond-scale photo-emission transmission electron microscopy to create movies of irreversible reactions that occur too rapidly to capture with conventional microscopy. The technique is applied to the crystallization of phase change materials used for optical and resistive memory. For those applications, laser- or current-induced crystallization is orders of magnitude too fast to capture with other imaging techniques. We recorded movies of laser-induced crystallization and measured crystal growth rates at temperatures close to where the maximum growth rate occurs. This paves the way for studying crystallization kinetics of phase change materials over the whole range of technologically relevant temperatures.

Approaches for ultrafast imaging of transient materials processes in the transmission electron microscope.

The growing field of ultrafast materials science, aimed at exploring short-lived transient processes in materials on the microsecond to femtosecond timescales, has spawned the development of time-resolved, in situ techniques in electron microscopy capable of capturing these events. This article gives a brief overview of two principal approaches that have emerged in the past decade: the stroboscopic ultrafast electron microscope and the nanosecond-time-resolved single-shot instrument. The high time resolution is garnered through the use of advanced pulsed laser systems and a pump-probe experimental platforms using laser-driven photoemission processes to generate time-correlated electron probe pulses synchronized with laser-driven events in the specimen. Each technique has its advantages and limitations and thus is complementary in terms of the materials systems and processes that they can investigate. The stroboscopic approach can achieve atomic resolution and sub-picosecond time resolution for capturing transient events, though it is limited to highly repeatable (>10(6) cycles) materials processes, e.g., optically driven electronic phase transitions that must reset to the materials ground state within the repetition rate of the femtosecond laser. The single-shot approach can explore irreversible events in materials, but the spatial resolution is limited by electron source brightness and electron-electron interactions at nanosecond temporal resolutions and higher. The first part of the article will explain basic operating principles of the stroboscopic approach and briefly review recent applications of this technique. As the authors have pursued the development of the single-shot approach, the latter part of the review discusses its instrumentation design in detail and presents examples of materials science studies and the near-term instrumentation developments of this technique.

Nanosecond in situ transmission electron microscope studies of the reversible Ge2Sb2Te5 crystalline ⇔ amorphous phase transformation

Chalcogenide-based phase-change materials have wide use in optical recording media and are growing in importance for use in non-volatile electronic memory. For both applications, rapid switching between the amorphous and crystalline phases is necessary, and understanding the changes during rapidly driven phase transitions is of scientific and technological significance. Laser-induced crystallization and amorphization occur rapidly and changes in atomic structure, microstructure, and temperature are difficult to observe experimentally and determine computationally. We have used nanosecond-scale time-resolved diffraction with intense electron pulses to study Ge2Sb2Te5 during laser crystallization. Using a unique and unconventional specimen geometry, cycling between the amorphous and crystalline phases was achieved, enabling in situ transmission electron microscope (TEM) study of both microstructural and crystallographic changes caused by repeated switching. Finite element analysis was used to simulate inter...

Time resolved electron microscopy for in situ experiments

Transmission electron microscopy has functioned for decades as a platform for in situ observation of materials and processes with high spatial resolution. Yet, the dynamics often remain elusive, as they unfold too fast to discern at these small spatial scales under traditional imaging conditions. Simply shortening the exposure time in hopes of capturing the action has limitations, as the number of electrons will eventually be reduced to the point where noise overtakes the signal in the image. Pulsed electron sources with high instantaneous current have successfully shortened exposure times (thus increasing the temporal resolution) by about six orders of magnitude over conventional sources while providing the necessary signal-to-noise ratio for dynamic imaging. We describe here the development of this new class of microscope and the principles of its operation, with examples of its application to problems in materials science.

Kinetics of liquid-mediated crystallization of amorphous Ge from multi-frame dynamic transmission electron microscopy

The kinetics of laser-induced, liquid-mediated crystallization of amorphous Ge thin films were studied using multi-frame dynamic transmission electron microscopy (DTEM), a nanosecond-scale photo-emission transmission electron microscopy technique. In these experiments, high temperature gradients are established in thin amorphous Ge films with a 12-ns laser pulse with a Gaussian spatial profile. The hottest region at the center of the laser spot crystallizes in ∼100 ns and becomes nano-crystalline. Over the next several hundred nanoseconds crystallization continues radially outward from the nano-crystalline region forming elongated grains, some many microns long. The growth rate during the formation of these radial grains is measured with time-resolved imaging experiments. Crystal growth rates exceed 10 m/s, which are consistent with crystallization mediated by a very thin, undercooled transient liquid layer, rather than a purely solid-state transformation mechanism. The kinetics of this growth mode have b...

Structure and phase transitions at the interface between α-Al2O3 and Pt

The structure and thermodynamics of interfaces between (111) Pt and the basal plane of α-Al2O3 have been studied through a combination of high-resolution electron microscopy and first-principles calculations. Within the framework of ab initio thermodynamics the structure and excess free energies are calculated as functions of temperature (T) and oxygen partial pressure (PO2), for three competing interface terminations. Comparisons between measurements and calculations establish that the interface is oxygen terminated, and a structural phase transition is predicted in the range of experimentally accessible T and PO2 from the calculated interfacial free energies.

Effect of medium range order on pulsed laser crystallization of amorphous germanium thin films

Sputter deposited amorphous Ge thin films had their nanostructure altered by irradiation with high-energy Ar+ ions. The change in the structure resulted in a reduction in medium range order (MRO) characterized using fluctuation electron microscopy. The pulsed laser crystallization kinetics of the as-deposited versus irradiated materials were investigated using the dynamic transmission electron microscope operated in the multi-frame movie mode. The propagation rate of the crystallization front for the irradiated material was lower; the changes were correlated to the MRO difference and formation of a thin liquid layer during crystallization.

DTEM In Situ Mechanical Testing: Defects Motion at High Strain Rates

Defect nucleation and motion during high strain rate experiments has not been observed in situ at the nanoscale in metals. However, imaging dislocation and twin nucleation and propagation will enhance our understanding and ability to predict dynamic behavior and spall strength. In the experiments described here we use the Dynamic TEM at the Lawrence Livermore National Laboratory which is capable of recording pictures with a 20-ns time resolution in movie mode (a short multi-frames experiment), and we developed a new TEM holder capable of deforming samples at strain rates ranging from quasistatic to 104 s−1. The holder uses two piezoelectric actuators that bend rapidly to load samples and TEM specimens with small gauge sections to obtain high strain rates. The TEM specimens and their narrow gauge sections are machined from bulk specimens using a femtosecond laser. The 50-μm wide gauge sections are ion milled to create electron transparent areas. We present high strain rate in situ mechanical test results for copper specimens.

High speed direct imaging of thin metal film ablation by movie-mode dynamic transmission electron microscopy

Obliteration of matter by pulsed laser beams is not only prevalent in science fiction movies, but finds numerous technological applications ranging from additive manufacturing over machining of micro- and nanostructured features to health care. Pulse lengths ranging from femtoseconds to nanoseconds are utilized at varying laser beam energies and pulse lengths, and enable the removal of nanometric volumes of material. While the mechanisms for removal of material by laser irradiation, i.e., laser ablation, are well understood on the micrometer length scale, it was previously impossible to directly observe obliteration processes on smaller scales due to experimental limitations for the combination of nanometer spatial and nanosecond temporal resolution. Here, we report the direct observation of metal thin film ablation from a solid substrate through dynamic transmission electron microscopy. Quantitative analysis reveals liquid-phase dewetting of the thin-film, followed by hydrodynamic sputtering of nano- to submicron sized metal droplets. We discovered unexpected fracturing of the substrate due to evolving thermal stresses. This study confirms that hydrodynamic sputtering remains a valid mechanism for droplet expulsion on the nanoscale, while irradiation induced stress fields represent limit laser processing of nanostructured materials. Our results allow for improved safety during laser ablation in manufacturing and medical applications.