Ole Gunnar Dahlhaug

Experimental and Numerical Studies for a High Head Francis Turbine at Several Operating Points

Experimental and numerical studies on a high head model Francis turbine were carried out over the entire range of turbine operation. A complete Hill diagram was constructed and pressure-time measurements were performed at several operating conditions over the entire range of power generation by installing pressure sensors in the rotating and stationary domains of the turbine. Unsteady numerical simulations were performed at five operating conditions using two turbulent models, shear stress transport (SST) k-ω and standard k-e and two advection schemes, high resolution and second order upwind. There was a very small difference (0.85%) between the experimental and numerical hydraulic efficiencies at the best efficiency point (BEP); the maximum difference (14%) between the experimental and numerical efficiencies was found at lower discharge turbine operation. Investigation of both the numerical and experimental pressure-time signals showed that the complex interaction between the rotor and stator caused an output torque oscillation over a particular power generation range. The pressure oscillations that developed due to guide vanes and runner blades interaction propagate up to the trailing edge of the blades. Fourier analysis of the signals revealed the presence of a vortex rope in the draft tube during turbine operation away from the BEP.

Transient Pressure Measurements on a High Head Model Francis Turbine During Emergency Shutdown, Total Load Rejection, and Runaway

The penetration of intermittent wind and solar power to the grid network above manageable limits disrupts electrical power grids. Consequently, hydraulic turbines synchronized to the grid experience total load rejection and are forced to shut down immediately. The turbine runner accelerates to runaway speeds in a few seconds, inducing high-amplitude, unsteady pressure loading on the blades. This sometimes results in a failure of the turbine components. Moreover, the unsteady pressure loading significantly affects the operating life of the turbine runner. Transient measurements were carried out on a scale model of a Francis turbine prototype (specific speed = 0.27) during an emergency shutdown with a transition into total load rejection. A detailed analysis of variables such as the head, discharge, pressure at different locations including the runner blades, shaft torque, and the guide vane angular movements are performed. The maximum amplitudes of the unsteady pressure fluctuations in the turbine were observed under a runaway condition. The amplitudes were 2.1 and 2.6 times that of the pressure loading at the best efficiency point in the vaneless space and runner, respectively. Such high-amplitude, unsteady pressure pulsations can affect the operating life of the turbine.

Pressure measurements on a high-head Francis turbine during load acceptance and rejection

Hydraulic turbines are frequently used to maintain electrical grid parameters. An angular movement of the guide vanes (GVs) during transients such as load acceptance and rejection within short time raised significant concerns for increased wear and instabilities. The present work focuses on the pressure variations in a high-head Francis turbine during the transients. Six transient conditions were investigated including time-domain rotor–stator interaction. The measurements in the vaneless space and runner indicated the presence of unsteady vortical flow during transients. The vortices travelled to the runner and affected the flow in the blade channels. The GVs angular movement increases the pressure difference between the pressure and suction sides of the blade. The largest pressure variation was observed during the partial load rejection at the trailing edge of the blade. Preliminary results indicated that an appropriate closure of the GVs may minimize large pressure fluctuations in the runner.

Experimental investigations of transient pressure variations in a high head model Francis turbine during start-up and shutdown

Penetration of the power generated using wind and solar energy to electrical grid network causing several incidents of the grid tripping, power outage, and frequency drooping. This has increased restart (star-stop) cycles of the hydroelectric turbines significantly since grid connected hydroelectric turbines are widely used to manage critical conditions of the grid. Each cycle induces significant stresses due to unsteady pressure loading on the runner blades. The presented work investigates the pressure loading to a high head (HP = 377 DP = 1.78 m) Francis turbine during start-stop. The measurements were carried out on a scaled model turbine (HM = 12.5 DM = 0.349 m). Total four operating points were considered. At each operating point, three schemes of guide vanes opening and three schemes of guide vanes closing were investigated. The results show that total head variation is up to 9% during start-stop of the turbine. On the runner blade, the maximum pressure amplitudes are about 14 kPa and 16 kPa from the instantaneous mean value of 121 kPa during rapid start-up and shutdown, respectively, which are about 1.5 times larger than that of the slow start-up and shutdown. Moreover, the maximum pressure fluctuations are given at the blade trailing edge.

Experimental Investigation of a High Head Francis Turbine During Spin-No-Load Operation

Water passes freely through a hydraulic turbine in the absence of power requirements or during maintenance of the transmission lines, spillways, or dam. Moreover, the turbine operates under no-load ...

Design and development of guide vane cascade for a low speed number Francis turbine

Guide vane cascade of a low speed number Francis turbine is developed for the experimental investigations. The test setup is able to produce similar velocity distributions at the runner inlet as that of a reference prototype turbine. Standard analytical methods are used to design the reference turbine. Periodic walls of flow channel between guide vanes are identified as the starting profile for the boundary of the cascade. Two alternative designs with three guide vanes and two guide vanes, without runner, are studied. A new approach, for the hydraulic design and optimization of the cascade test setup layout, is proposed and investigated in details. CFD based optimization methods are used to define the final layout of the test setup. The optimum design is developed as a test setup and experimental validation is done with PIV methods. The optimized design of cascade with one guide vane between two flow channels is found to produce similar flow conditions to that in the runner inlet of a low speed number Francis turbine.

Tidal Turbine Blades: Design and Dynamic Loads Estimation Using CFD and Blade Element Momentum Theory

The interest in tidal power is constantly increasing thanks to its high predictability, the huge potential of tides and the actual need for renewable energy. It explains the emergence of many tidal turbine designs, especially in Europe, often inspired from wind turbines. All of them are at a more or less early stage of development. But because of the high density of water, environmental drag forces are very large compared with wind turbines of the same capacity. Therefore the knowledge acquired by the wind industry is certainly qualitatively useful, but it has to be reconsidered to be applicable to tidal turbines. The aim of the project presented in this paper is to create a 1 MW reference tidal turbine, whose small-scaled model has been tested in the towing tank of Marintek laboratory (Trondheim, Norway). The tests focused on dynamic loads, which are an important reason of failure, and thus will help tidal turbine designers in their work by gaining valuable experience in turbine performance in various operating conditions. The chosen turbine has a horizontal axis and two blades, which have been designed using the blade element momentum theory for a diameter of 20m. This paper states the project issues and the method used to design the blades, from the hydrodynamic properties of the hydrofoils to the computational fluid dynamic analysis. The tests on the small scaled model makes it possible to validate the concept and a comparison between efficiencies obtained analytically, experimentally and with CFD computation has been performed in this paper. The maximum power coefficient experimentally obtained is 0.427, i.e. 1.4% higher than the power coefficient obtained numerically. The blade element momentum theory is then used to estimate the loads on each blade when the rotor is subjected to regular waves of many heights and periods, with the intention of ranking the parameters of importance and introducing a fatigue analysis.Copyright

Design and Fatigue Performance of Large Utility-Scale Wind Turbine Blades

Aeroelastic design and fatigue analysis of large utility-scale wind turbine blades have been performed to investigate the applicability of different types of materials in a fatigue environment. The blade designs used in the study are developed according to an iterative numerical design process for realistic wind turbine blades, and the software tool FAST is used for advanced aero-servo-elastic simulations. Elementary beam theory is used to calculate strain time series from these simulations, and the material fatigue is evaluated using established methods. Following wind turbine design standards, the fatigue evaluation is based on a turbulent wind load case. Fatigue damage is estimated based on 100% availability and a site-specific annual wind distribution. Rainflow cycle counting and Miners sum for cumulative damage prediction is used together with constant life diagrams tailored to actual material S-N data. Material properties are based on 95% survival probability, 95% confidence level, and additional material safety factors to maintain conservative results. Fatigue performance is first evaluated for a baseline blade design of the 10 MW NOWITECH reference wind turbine. Results show that blade damage is dominated by tensile stresses due to poorer tensile fatigue characteristics of the shell glass fiber material. The interaction between turbulent wind and gravitational fluctuations is demonstrated to greatly influence the damage. The need for relevant S-N data to reliably predict fatigue damage accumulation and to avoid nonconservative conclusions is demonstrated. State-of-art wind turbine blade trends are discussed and different design varieties of the baseline blade are analyzed in a parametric study focusing on fatigue performance and material costs. It is observed that higher performance material is more favorable in the spar-cap construction of large blades which are designed for lower wind speeds.

A reference Pelton turbine design

The designs of hydraulic turbines are usually close kept corporation secrets. Therefore, the possibility of innovation and co-operation between different academic institutions regarding a specific turbine geometry is difficult. A Ph.D.-project at the Waterpower Laboratory, NTNU, aim to design several model Pelton turbines where all measurements, simulations, the design strategy, design software in addition to the physical model will be available to the public. In the following paper a short description of the methods and the test rig that are to be utilized in the project are described. The design will be based on empirical data and NURBS will be used as the descriptive method for the turbine geometry. In addition CFX and SPH simulations will be included in the design process. Each turbine designed and produced in connection to this project will be based on the experience and knowledge gained from the previous designs. The first design will be based on the philosophy to keep a near constant relative velocity through the bucket.

CFD Analysis of Wave-Induced Loads on Tidal Turbine Blades

The goal of this paper is to investigate the influence of wave-current interaction on a tidal turbine. Experiments at the Norwegian Marine Technology Research Institute (MARINTEK, Trondheim, Norway) have been carried out, and a computational fluid dynamics (CFD) analysis has been performed to enhance the understanding of the wave-induced loads on the tidal turbine rotor. These loads are known to be the governing forces, and it is, therefore, of great importance to predict them accurately. The CFD results are found to be trustworthy with calculated values close to experimental data. In addition to the wave-induced forces, the wake characteristics and wave influence on the wake are investigated. CFD is a powerful tool if used properly, but it is computationally expensive, especially when dealing with complex geometry such as a tidal turbine blade. A high-performance computer (HPC) has been used to carry out the transient CFD wave-current simulations to obtain reliable results within reasonable time.